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Portable Generator
Lincoln Electric
500 manual
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Contents
Main
Commander 500
OPERATORS MANUAL
IM699
FOR ENGINE powered equipment.
i
CALIFORNIA PROPOSITION 65 WARNINGS
i
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
WELDING SPARKS can cause fire or explosion.
iv
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
Thank You
vv
Please Examine Carton and Equipment For Damage Immediately
TABLE OF CONTENTS
vivi
TABLE OF CONTENTS
viivii
A-1
OUTPUT - WELDER AND GENERATOR
TECHNICAL SPECIFICATIONS - Commander 500 (K1639-1 & -2)
INPUT - DIESEL ENGINE
RATED OUTPUT - WELDER
PHYSICAL DIMENSIONS
A-2
SAFETY PRECAUTIONS
LOCATION / VENTILATION
STORING
STACKING
ANGLE OF OPERATION
A-3
A-3 LIFTING
HIGH ALTITUDE OPERATION
HIGH TEMPERATURE OPERATION
TOWING
PRE-OPERATION ENGINE SERVICE
OIL
FUEL USE DIESEL FUEL ONLY
FUEL CAP
ENGINE COOLING SYSTEM
HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS
REMOTE CONTROL
OUTPUT
WELDING TERMINALS
A-6
A-6 WELDING OUTPUT CABLES
MACHINE GROUNDING
AUXILIARY POWER RECEPTACLES
STANDBY POWER CONNECTIONS
A-7
Figure A.2 Connection of the Commander 500 to Premises Wiring
A-8
CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS
CONNECTION OF THE LN-25 TO THE COMMANDER 500
CONNECTION OF LN-7 OR LN-8 TO THE COMMANDER 500
Page
B-1
SAFETY INSTRUCTIONS
ADDITIONAL SAFETY PRECAUTIONS
GENERAL DESCRIPTION
RECOMMENDED APPLICATIONS
DESIGN FEATURES AND ADVANT AGES
WELDING CAPABILITY
B-3
ENGINE CONTROLS (Items 1 through 8)
CONTROLS AND SETTINGS
B-4
WELDER CONTROLS (Items 9 through 13 )
B-5
M
AUXILIARY POWER CONTROLS (Items 14 - 17)
M
ENGINE OPERATION
STARTING THE ENGINE
STOPPING THE ENGINE
B-7
B-7 BREAK-IN PERIOD
WELDER OPERATION
STICK WELDING
TIG WELDING
B-8
Commander 500 SETTINGS WHEN USING THE K799 HI-FREQ UNIT
Commander 500 SETTINGS WHEN USING THE K930-1 or -2 TIG MODULE
Table B.3 TYPICALCURRENT RANGES (1) FOR TUNGSTEN ELECTRODES
B-9
AUXILIARY POWER OPERATION
SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADS
ARC GOUGING
PARALLELING
B-10
C-1
ACCESSORIES
C-1
OPTIONAL FIELD INSTALLED ACCESSORIES
(K953-1) TRAILER
(K957-1) TRAILER
ACCESSORIES
C-2
RECOMMENDED OPTIONAL EQUIPMENT
STICK
TIG
SAFETY PRECAUTIONS
ROUTINE AND PERIODIC
DAILY
WEEKLY
ENGINE MAINTENANCE
D-2
FUEL FILTERS
D-3
SECONDARY FUEL FILTER
COOLING SYSTEM
COOLING BLOWER BELT
BATTERYHANDLING
NAMEPLATES / WARNING DECALS
WELDER / GENERATOR
STORAGE
CLEANING
BRUSH REMOVALAND REPLACEMENT
HOW TO USE TROUBLESHOOTING GUIDE
E-2
ENGINE PROBLEMS
E-3
FUNCTION PROBLEMS
E-4
OUTPUT PROBLEMS
F-1
COMMANDER 500 WIRING DIAGRAM FOR 10838 AND BELOW
G3834
+
F
E
Page
F-3
WARNING
TO WORK
THE ENGINE WELDER OPERATING MANUAL.
}
before servicing. Do not touch electrically live parts.
}
Page
Page
F-6
Do not operate with panels open.
before servicing.
COMMANDER / K867 / LN-8 CONNECTION DIAGRAM
}
}
WARNING
Disconnect NEGATIVE (-) BATTERY LEAD Do not touch electrically live parts.
F-7
Page
MOVING PARTS can injure
+_
WARNING
ENGINE WELDERS /LN-8 CONNECTION DIAGRAM
ELECTRIC SHOCK can kill
MOVING PARTS can injure
+_
Page
Page
Page
F-14
BOTTOM VIEW OF WELDER BASE.
DIMENSION PRINT
TRAILER MOUNTING HOLE LOCATIONS.
M18962
11-2000 REV
Page
Now Available...12th Edition The Procedure Handbook of Arc Welding
How To Read Shop Drawings
New Lessons in Arc Welding
Need Welding Training?
Lincoln Welding School
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO