Lincoln Electric IM846-A manual

Contents

Main POWER WAVE 405M OPERATORS MANUAL RETURN TO MAIN MENU World's Leader in Welding and Cutting Products OFF FOR ENGINE powered equipment. ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Refer to http://www.lincolnelectric.com/safetyfor additional safety information. WELDING and CUTTIN G SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR v v Electromagnetic Compatibility (EMC) vi vi Electromagnetic Compatibility (EMC) viivii Tha nk You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration viii viii TAbLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - OUTPUT CAbLES, CONNECTIONS AND LIMITATIONS A-1 POWER WAVE 405M INPUT AC VOLTAGE & DC OUTPUT POWER WAVE 405M INPUT CURRENT A-2 POWER WAVE 405M 11.84 10/0110/01 M19527 A-2 3.50 1/4-1/4-20 NUT (4 PLACES) 3.44 21.60 12.44 NEGATIVE ELECTRODE POLARITY A-3 A-3 OUTPUT CAbLES, CONNECTIONS AND LIMITATIONS CAbLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING A-4 A-4 VOLTAGE SENSING POWER FEED WIRE FEEDER INTERCON- NECTIONS SYSTEM DESCRIPTION A-5 SINGLE HEAD FEEDER DUAL HEAD FEEDER SINGLE HEAD bOOM FEEDER UP TO 4 WIRE FEEDERS ALLOWED UP TO 4 FEED HEADS ALLOWED Page CONTROL CAbLE SPECIFICATIONS WELDING WITH MULTIPLE POWER WAVES FIGURE A.6 TWO POWER WAVES A-7 A-8 POWER WAVE 405M MULTIPLE ARC UNSYNCHRONIzEDSENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES A-9 FIGURE A.8 } GENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENT RECOMMENDED PROCESSES b-1 SAFETY PRECAUTIONS Page WELDING ADJUSTMENTS b-3 b-3 NOMINAL PROCEDURES FRINGE PROCEDURES MAKING A WELD FIGURE b.2 CURRENT WAVE FORM (CV) Current Time b-4 CONSTANT VOLTAGE WELDING b-5 b-5 PULSE WELDING CURRENT WAVE FORM (PULSE) FIGURE b.3 Current Time PULSE-ON-PULSE (GMAW-PP) b-6 b-6 bENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRIC TIG GTAW SMAW ARC GOUGING b-7 POWER MODE Recommended Welding Procedures for Power Mode - Table b.3 ACCESSORIES OPTIONAL EQUIPMENT D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS CAPACITOR DISCHARGE PROCEDURE ROUTINE MAINTENANCE HOW TO USE TROUbLESHOOTING GUIDE E-2 USING THE STATUS LED TO TROUbLESHOOT SYSTEM PRObLEMS E-3 ERROR CODES FOR THE POWERWAVE E-4 TROUbLESHOOTING GUIDE OUTPUT PRObLEMS E-5 TROUbLESHOOTING GUIDE OUTPUT PRObLEMS . Page E-7 Page Page Page F-4 DIMENSION PRINT F-4 MOUNTING HOLE LOCATIONS M19527 Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO