Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM846-A manual Installation, POWER WAVE 405M

Models: IM846-A

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A-8	INSTALLATION	A-8

MULTIPLE ARC UNSYNCHRONIzED SENSE LEAD AND WORK LEAD PLACEMENT GUIDELINES

POWER WAVE 405M

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Lincoln Electric IM846-A manual Installation, POWER WAVE 405M

Contents

Safety Depends on You POWER WAVE 405MIM846-A OPERATOR’S MANUALELECTRIC AND MAGNETIC FIELDS may be dangerous FOR ENGINE powered equipmentCALIFORNIA PROPOSITION 65 WARNINGS The Above For Diesel EnginesELECTRIC SHOCK can kill Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderARC RAYS can burn FUMES AND GASES can be dangerousCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosion Sûreté Pour Soudage A L’Arc ivSAFETYPRÉCAUTIONS DE SÛRETÉ Electromagnetic Compatibility EMC Installation and UseConformance IntroductionElectromagnetic Compatibility EMC Maintenance of the Welding EquipmentMethods of Reducing Emissions Mains Supply Welding CablesOn-Line Product Registration Thank YouPlease Examine Carton and Equipment For Damage Immediately viii TAbLE OF CONTENTSviii Section APOWER WAVE 405M INPUT CURRENT TECHNICAL SPECIFICATIONS - POWER WAVE 405MWeight DimensionsTURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH bEFORE SAFETY PRECAUTIONSATTEMPTING TO CONNECT OR DIS- CONNECT INPUT POWER LINES Only qualified personnel should perform this installationOUTPUT CAbLES, CONNECTIONS AND LIMITATIONS POWER WAVE 405MCAbLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING NEGATIVE ELECTRODE POLARITYPOWER WAVE 405M POWER FEED WIRE FEEDER INTERCON- NECTIONSVOLTAGE SENSING SYSTEM DESCRIPTIONUP TO 4 WIRE FEEDERS ALLOWED CONFIGURING THE SYSTEMPOWER WAVE 405M SINGLE HEAD FEEDERA-6INSTALLATIONA-6 ALTERNATE HARD AUTOMATIC APPLICATION CONTROL CAbLE SPECIFICATIONS WELDING WITH MULTIPLE POWER WAVESTWO POWER WAVES POWER WAVE 405MPOWER WAVE 405M INSTALLATIONCONTROL BOARD DIP Switch Location I / O RECEPTACLE SPECIFICATIONSDIP SWITCH SETTINGS AND LOCATIONS switchPOWER WAVE 405M SAFETY PRECAUTIONSGENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENTPOWER WAVE 405M - Semi-Automatic Operation CASE FRONT LAYOUT POWER WAVE 405MTroubleshooting E Section in this Manual POWER WAVE 405MFRINGE PROCEDURES NOMINAL PROCEDURESWELDING ADJUSTMENTS WELDING MODECONSTANT VOLTAGE WELDING POWER WAVE 405MFIGURE b.2 CURRENT WAVE FORM CV Current TimePULSE WELDING POWER WAVE 405MFIGURE b.3 CURRENT WAVE FORM PULSE Current TimePOWER WAVE 405M WELDING PROCEDURES FOR PULSE-ON-PULSE TAbLE b.2bENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRIC TIG GTAWRecommended Welding Procedures for Power Mode - Table b.3 POWER MODEShort Arc MIG at low procedure settings Aluminum MIG welding POWER WAVE 405MFIELD INSTALLED FACTORY INSTALLEDPOWER WAVE 405M OPTIONAL EQUIPMENTPERIODIC MAINTENANCE SAFETY PRECAUTIONSCALIbRATION SPECIFICATION ROUTINE MAINTENANCEHOW TO USE TROUbLESHOOTING GUIDE TROUbLESHOOTINGStep 1. LOCATE PROBLEM SYMPTOM POWER WAVE 405MUSING THE STATUS LED TO TROUbLESHOOT SYSTEM PRObLEMS TROUbLESHOOTINGerror code before the machine is turned off POWER WAVE 405MObserve all Safety Guidelines detailed throughout this manual ERROR CODES FOR THE POWERWAVEError Code # POWER WAVE 405MPRObLEMS TROUbLESHOOTING GUIDESYMPTOMS MISADJUSTMENTSPRObLEMS TROUbLESHOOTING GUIDESYMPTOMS OUTPUT PRObLEMSPRObLEMS TROUbLESHOOTING GUIDESYMPTOMS MISADJUSTMENTSPOSSIbLE AREAS OF MISADJUSTMENTS PRObLEMS SYMPTOMSObserve all Safety Guidelines detailed throughout this manual POWER WAVE 405MPOWER WAVE 405M WIRING DIAGRAMSPOWER WAVE 405M DIAGRAMSWIRE POWER WAVEConnection Diagram Semi-automatic Simple System POWER WAVE 405MMOUNTING HOLE LOCATIONS POWER WAVE 405MM19527 14.79POWER WAVE 405M WARNUNG PRECAUCIONAVISO DE ATENÇÃOPRECAUCION WARNUNGAVISO DE ATENÇÃOWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide