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Lincoln Electric IM846-A manual POWER WAVE 405M

Models: IM846-A

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POWER WAVE 405M

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Lincoln Electric IM846-A manual POWER WAVE 405M

Contents

OPERATOR’S MANUAL POWER WAVE 405MSafety Depends on You IM846-AThe Above For Diesel Engines FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderELECTRIC SHOCK can kill ARC RAYS can burnFOR ELECTRICALLY powered equipment WELDING and CUTTING SPARKS can cause fire or explosionCYLINDER may explode if damaged ivSAFETY PRÉCAUTIONS DE SÛRETÉSûreté Pour Soudage A L’Arc Introduction Installation and UseElectromagnetic Compatibility EMC ConformanceWelding Cables Maintenance of the Welding EquipmentElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains SupplyThank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Section A TAbLE OF CONTENTSviii viiiDimensions TECHNICAL SPECIFICATIONS - POWER WAVE 405MPOWER WAVE 405M INPUT CURRENT WeightOnly qualified personnel should perform this installation SAFETY PRECAUTIONSTURN THE INPUT POWER OFF AT THE DISCONNECT SWITCH bEFORE ATTEMPTING TO CONNECT OR DIS- CONNECT INPUT POWER LINESNEGATIVE ELECTRODE POLARITY POWER WAVE 405MOUTPUT CAbLES, CONNECTIONS AND LIMITATIONS CAbLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDINGSYSTEM DESCRIPTION POWER FEED WIRE FEEDER INTERCON- NECTIONSPOWER WAVE 405M VOLTAGE SENSINGSINGLE HEAD FEEDER CONFIGURING THE SYSTEMUP TO 4 WIRE FEEDERS ALLOWED POWER WAVE 405MA-6INSTALLATIONA-6 ALTERNATE HARD AUTOMATIC APPLICATION POWER WAVE 405M WELDING WITH MULTIPLE POWER WAVESCONTROL CAbLE SPECIFICATIONS TWO POWER WAVESPOWER WAVE 405M INSTALLATIONswitch I / O RECEPTACLE SPECIFICATIONSCONTROL BOARD DIP Switch Location DIP SWITCH SETTINGS AND LOCATIONSRECOMMENDED PROCESSES AND EQUIPMENT SAFETY PRECAUTIONSPOWER WAVE 405M GENERAL DESCRIPTIONPOWER WAVE 405M CASE FRONT LAYOUT POWER WAVE 405MPOWER WAVE 405M - Semi-Automatic Operation Troubleshooting E Section in this ManualWELDING MODE NOMINAL PROCEDURESFRINGE PROCEDURES WELDING ADJUSTMENTSCurrent Time POWER WAVE 405MCONSTANT VOLTAGE WELDING FIGURE b.2 CURRENT WAVE FORM CVCurrent Time POWER WAVE 405MPULSE WELDING FIGURE b.3 CURRENT WAVE FORM PULSETIG GTAW WELDING PROCEDURES FOR PULSE-ON-PULSE TAbLE b.2POWER WAVE 405M bENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRICPOWER WAVE 405M POWER MODERecommended Welding Procedures for Power Mode - Table b.3 Short Arc MIG at low procedure settings Aluminum MIG weldingOPTIONAL EQUIPMENT FACTORY INSTALLEDFIELD INSTALLED POWER WAVE 405MROUTINE MAINTENANCE SAFETY PRECAUTIONSPERIODIC MAINTENANCE CALIbRATION SPECIFICATIONPOWER WAVE 405M TROUbLESHOOTINGHOW TO USE TROUbLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMPOWER WAVE 405M TROUbLESHOOTINGUSING THE STATUS LED TO TROUbLESHOOT SYSTEM PRObLEMS error code before the machine is turned offPOWER WAVE 405M ERROR CODES FOR THE POWERWAVEObserve all Safety Guidelines detailed throughout this manual Error Code #MISADJUSTMENTS TROUbLESHOOTING GUIDEPRObLEMS SYMPTOMSOUTPUT PRObLEMS TROUbLESHOOTING GUIDEPRObLEMS SYMPTOMSMISADJUSTMENTS TROUbLESHOOTING GUIDEPRObLEMS SYMPTOMSPOWER WAVE 405M PRObLEMS SYMPTOMSPOSSIbLE AREAS OF MISADJUSTMENTS Observe all Safety Guidelines detailed throughout this manualPOWER WAVE 405M WIRING DIAGRAMSPOWER WAVE 405M DIAGRAMSPOWER WAVE 405M POWER WAVEWIRE Connection Diagram Semi-automatic Simple System14.79 POWER WAVE 405MMOUNTING HOLE LOCATIONS M19527POWER WAVE 405M ATENÇÃO PRECAUCIONWARNUNG AVISO DEATENÇÃO WARNUNGPRECAUCION AVISO DEWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide