heater meets or exceeds the ASHRAE/IES 90.1b-1999 standards with respect to insulation and standby loss requirement making an insulation blanket unnecessary.
WARNING
Should you choose to apply an insulation blanket to this heater, you should follow these instructions. Failure to follow these instructions can result in fire, asphyxiation , serious personal injury or death.
•Do not apply insulation to the top of the water heater, as this will interfere with safe operation.
•Do not cover the outer door, thermostat or temperature & pressure relief valve.
•Do not allow insulation to come within 2" (5cm) of the floor to prevent blockage of combustion air flow to the burner.
•Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.
•Do obtain new warning and instruction labels from A.O. Smith for placement on the blanket directly over the existing labels.
•Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.
HIGH ALTITUDE INSTALLATIONS
WARNING
INSTALLATIONS ABOVE 2000 FEET (610 METERS) REQUIRE REPLACEMENT OF THE BURNER ORIFICE IN ACCORDANCE WITH SECTION 8.1.2 OF THE NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54. FOR CANADIAN INSTALLATIONS CONSULT CANADIAN INSTALLATIONS CODES AND CAN/CSA B149.1 -00.
FAILURE TO REPLACE THE ORIFICE WILL RESULT IN IMPROPER AND INEFFICIENT OPERATION OF THE APPLIANCE RESULTING IN THE PRODUCTION OF INCREASED LEVELS OF CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS WHICH COULD RESULT IN SERIOUS PERSONALINJURYOR DEATH.
You should contact your gas supplier for any specific changes which may be required in your area.
As elevation above sea level is increased, there is less oxygen per cubic foot of air. Therefore, the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxygen supply. Failure to make this reduction would result in an overfiring of the heater causing sooting, poor combustion and/or unsatisfactory heater performance.
U.S. REQUIREMENTS
Ratings specified by manufacturers for most appliances apply for elevations up to 2000 feet (610m). For elevations above 2000 feet (610), ratings must be reduced at the rate of 4% for each 1000 feet (305m) above sea level. For example, if a heater is rated at 78,000 Btuh (22.9 Kwh) at sea level, to rate the heater at 4000 feet (1219m), you subtract 4 (once for each thousand feet) x.04 (4% input reduction) x 78,000 (original rating) from the original rating. Therefore, to calculate the input rating at 4,000 feet (1219m): 4 x .04 x 78,000 =12,480 Btuh (3.7 Kwh), 78,000 (22.9 Kwh) - 12,480 (3.7 Kwh) = 65,520 Btuh (19.2 Kwh). At 6000 feet (1829m) the correct input rating should be 59,280 Btuh (17.4 Kwh).
CANADIAN REQUIREMENTS
Appliances with inputs up to and including 400,000 BTU (117.1kwh) must be factory equipped with orifices for operation at specific elevations. Standard (sea level) orifices permit operation up to 2000' (610m) elevation. For operation between 2000' (610m) and 4500' (1370m) specify "HIGH ALTITUDE OPERATION" when ordering the heater(s). For operation above 4500' (2370m) consult factory before ordering.
Field conversion for operation at altitudes other than that specified on the heater rating plate is not permitted.
The input reduction is primarily achieved by reducing the size of the main burner orifices. To do this, the main burner orifices require replacement with orifices sized for the particular installation elevation. Correct orifice sizing and parts may be obtained fromA.O. Smith Water Products Company. When ordering, be sure to state the model number and the altitude of the location where the water heater is being installed.
Upon completion of derating of the heater, adjustment to the gas pressure regulator may be required. See CHECKING THE INPUT section in this manual for inlet and manifold pressure requirements.
Also due to the input rating reduction required at high altitudes, the output rating of the appliance is also reduced and should be compensated for in the sizing of the equipment for application.
CIRCULATING PUMP
A circulating pump is used when a system requires a circulating loop or there is a storage tank used in conjunction with the heater. Refer to the piping diagrams at rear of manual for electrical hookup information and install in accordance with the latest version of the National Electric Code ANSI/NFPANo. 70. In Canada refer to Canadian Electrical Code CSAC22.1.
Only all bronze circulators are used with commercial water heaters.Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating. Please refer to manufacturer’s instructions.
DISHWASHING MACHINE REQUIREMENT
These appliances meet the National Sanitation Foundation Standard for sanitary installations when used with the following leg kits, Part No’s. 6570- 0 and 6570-7.
All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 psi (103Kpa and 173 Kpa). Flow pressures above 25 psi (173Kpa), or below 15 psi (103 Kpa), will result in improperly sanitized dishes. Where pressures are high, a water pressure reducing or flow regulating control valve should be used in 1800F(82°C) line to the dishwashing machine, and should be adjusted to deliver water between these limits.
The National Sanitation Foundation also recommends circulation of 1800F (82°C) water. Where this is done, the circulation should be very gentle so that it does not cause any unnecessary turbulence inside the water heater. The circulation should be just enough to provide 1800F (82°C) water at the point of take-off to the dishwashing machine. Adjust flow by means of the plug cock in the circulating line.
INSTALLATION INSTRUCTIONS
REQUIRED ABILITY
INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR SUPPLY, VENTING, ELECTRICAL AND GAS SUPPLY WORK ARE REQUIRED.
LOCATING THE HEATER
WARNING
THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVYAND TRAVEL ALONG THE FLOORAND MAY BE IGNITED BY THE HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODESPERMITOPERATIONOFGASAPPLIANCESIFINSTALLED18INCHES
