A.O. Smith DVE-150, DHE-200 Temperature-Pressure Relief Valve Operation, Flushing, Strange Sounds

Models: DVE-150, DHE-200

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Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once a month. Lift the lever at the top of valve several times until the valve seats properly and operates freely, see Figure 2B.

When checking the temperature-pressure relief valve operation, make sure that (1) no one is in front of or around the outlet of the temperature- pressure relief valve discharge line, and (2) that the water discharge will not cause any property damage, as the water may be extremely hot. Use care when operating valve as the valve may be hot.

FIGURE 2B.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions in the Operation section of this manual, and replace the temperature-pressure relief valve with a properly rated/sized new one, see Page 9.

If the temperature-pressure relief valve on the appliance weeps or dischargesperiodically,thismaybeduetothermalexpansion.Consultyour local water supplier or a Qualified ServiceAgency for further information. Do not plug the temperature-pressure relief valve.

Component

Operation

Interval

Required

 

Flushing

Monthly

 

Tank

Sediment

As Needed

 

 

Removal

 

 

 

Lime Scale

As Needed

UN-LIME delimer

Elements

Removal

 

and element

 

 

 

gaskets

table 6. maintenance schedule.

FLUSHING

1.Turn off the electrical disconnect switch.

2.Open the drain valve. Allow water to flow until it runs clean.

3.Close the drain valve when finished flushing.

4.Turn on the electrical disconnect switch.

SEDIMENT REMOVAL

Water borne impurities consist of fine particles of soil and sand which settle out and form a layer of sediment on the bottom of the tank. In time, if not removed, the level of sediment might reach the heating elements causing premature heating element failure.

For convenience, sediment removal and element lime scale removal should be performed at the same time as follows:

WATER AND LIME SCALE REMOVAL

Water and lime scale accumulations on the heating elements is a normal condition, common to all immersion type elements. Factors which affect the amount of this formation are:

1.Amount of hot water used. As the volume of water heated increases, more scale results.

2.Water temperature. As the temperature of the water is increased, more scale is deposited on the elements.

3.Mineral level characteristics of the water supply. Regardless of water treatment, the elements should be examined regularly.

STRANGE SOUNDS

Water scale accumulations may cause noises to occur during operation.

It is recommended that a lower heating element be removed periodically for examination. If it is scaled, all of the elements should be removed and cleaned. If the tank bottom has an accumulation of sediment, it should be cleaned.

Lime scale should be removed by dissolving the accumulation in UN-LINE delimer. UN-LIME is a non-muriatic delimer, available through water heater distributors. Do not use muriatic or hydrochloric acid base deliming solutions to remove lime scale from the elements.

All models: do not pour delimer into tank.

1.Turn off electrical disconnect switch.

2.Drain heater following DRAINING instructions, see Page 14.

3.Disconnect the wires attached to the elements terminals. Try not to disturb the wiring unnecessarily and reconnection will be easier.

4.Remove the bolts from each element and remove the elements from the openings.

Use a twisting, pulling action to remove elements scaled beyond the size of the tank openings.

Brush loose scale from elements.

Silicates, sulfates and aluminates must be removed by scraping or other mechanical means. Lime scale dissolvents will not remove these types of scale which are occasionally encountered.

5.Lime scale removal:

Place limed ends of heating elements into UN-LIME delimer and allow scale to dissolve. Do not permit delimer or water to contact heating element electrical terminals.

6.Flush cleaned ends of elements with water when deliming or cleaning is completed.

7.Remove sediment and scale from the tank bottom through the access provided by the element opening or tank cleanout, if furnished.

The cold water inlet valve and drain valve may be opened to air the cleanout process.

8.Clean remaining gasket material from tank and element flanges.

Do not reuse original element gasket.

9.Replace elements as follows:

Put a new gasket on each element.

Install into tank opening from which element was removed. Uniformly tighten element bolts. Torque to approximately 32 ft/lbs.

10.Attach wires to element terminals from which they were

removed.

11.Follow FILLING instructions in the Operation section of this manual to restore hot water service, see Page 14.

Check for water leaks around elements and proper operation when heater is filled and during operation.

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A.O. Smith DVE-150, DHE-200 Temperature-Pressure Relief Valve Operation, Flushing, Sediment Removal, Strange Sounds