A.O. Smith PCG2J4040T3NOV 100, PCG6240T403NOV 100 manual Installing the Air Intake Chamber Box

Models: 12 50GPC T 100 PCG250T403NOV 100 12 40GPC T 100 PCG2J4040T3NOV 100 PCG6240T403NOV 100 PCG2J5040T3NOV 100 GP 6 50YPC T 100 GP 6 40YPC T 100 GAHH 50 100 GAHH 40 100

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14.Rotate the top of the air intake chamber box from left to right (only a few inches in both directions) while pulling outward at the bottom removing the air intake chamber box from the combustion chamber pipe saving the air intake chamber gasket for reinstallation (Figure 49).

15.Unplug the air pressure tubing from the back of the old air intake chamber box (Figure 50).

16.The wire harness goes through the rubber wire protector in the back of the air intake chamber box (Figure 50).

17.Reach inside the air intake chamber box and push on the center of the rubber wire protector pushing it and the wiring harness wires to the outside of the air intake chamber box.

18.Remove the wiring harness from the wire channeling in the back center of the air intake chamber box. The old air intake chamber box is now separated and can be discarded (Figure 50).

Installing the Air Intake Chamber Box:

19.Insert the fan wiring harness wire through the back and into the fan box compartment by threading the connector through the opening and insert in approximately 6 inches of wiring (up to the rubber wire protector) (Figure 50).

20.Push the rubber wire protector into place in the back of the air intake chamber box (Note: the rubber wire protector must be positioned properly and locked into place around both sides of the air intake chamber box) (Figure 50).

21.Position the wiring harness wire in the wiring channeling molded down the back center of the air intake chamber box (Figure 50).

22.Connect the air pressure tubing to the fitting on the air intake chamber box and route tubing in molded inlaid of the air intake chamber box (Figure 50).

23.Reinstall the air intake chamber gasket (removed in step 14) on the back lower portion of the new air intake chamber box (Figure 51).

24.Install the new air intake chamber box to the combustion chamber pipe. Using a small amount of soapy water will help. Do not get any water or soapy water on any electrical connections or gas control components (see Figure 52). (NOTE:

UNDUE PRESSURE OR SUDDEN FORCE SUCH AS HAMMERING OR BEATING ON THE AIR CHAMBER BOX WITH ANY OBJECT INCLUDING YOUR HANDS WILL DAMAGE THE AIR INTAKE CHAMBER BOX AND RESULT IN FAILURE TO THE HEATER’S OPERATION.

Figure 49.

 

 

AIR INTAKE

 

 

CHAMBER BOX

 

 

REMOVAL

 

 

 

ROTATE FROM

 

 

LEFT TO RIGHT

 

 

AND

 

 

PULL OUTWARD

 

 

CHAMBER GASKET

 

Figure 50.

RUBBER WIRE

 

 

 

 

PROTECTOR

 

WIRE HARNESS INSIDE

 

WIRE CHANNELING

REAR SIDE OF

 

 

 

 

THE AIR INTAKE

 

 

CHAMBER BOX

AIR PRESSURE TUBING

 

CONNECTION

 

Figure 51.

REINSTALL

CHAMBER GASKET

NEW AIR INTAKE

CHAMBER BOX

Figure 52.

AIR INTAKE

CHAMBER BOX

INSTALLATION

ROTATE FROM

LEFT TO RIGHT

AND

PUSH INWARD

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A.O. Smith PCG2J4040T3NOV 100, PCG6240T403NOV 100, PCG2J5040T3NOV 100, GAHH 40 100 Installing the Air Intake Chamber Box