Airstream PNEG-339

1100 SERIES SERVICE GUIDE

Contents

Main A I R S T R E A M G R A I N C O N D I T I O N I N G S Y S T E M S 1 9 9 7 D A N D S E R V I C E M A N U A L Page 1100 SERIES DRYER OPERATION AND SERVICE TABLE OF CONTENTS WARRANTY ROOF WARNING, OPERATION & SAFETY ROOF DAMAGE WARNING AND DISCLAIMER DRYER OPERATION SAFETY ALERT SYMBOL WARNING! BE ALERT! Page SAFETY PRECAUTIONS USE CAUTION IN THE OPERATION OF THIS EQUIPMENT READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE SWITCH (2) DRYER CONTROL PANEL FEATURING THE ELECTRONIC MONITORING CONTROL SYSTEM THERMOSTAT (1) FAN SWITCH (7) OUTSIDE LIGHT (4) DRYING MODE SWITCH (5) LOAD AUGER SWITCH (6) HEATER SWITCH (8) LOW SPEED METERING ROLL POTENTIOMETER (10) DRYER POWER STOP SWITCH (13) DRYER POWER START SWITCH (12) HIGH SPEED METERING ROLL POTENTIOMETER (11) SETTING THE DRY (16), COOL (17) AND UNLOAD (18) BATCH TIMERS ELECTRONIC MONITORING CONTROL SYSTEM (14) SETTING THE OUT OF GRAIN TIMER (19) TURNING ON THE ELECTRONIC MONITORING CONTROL SYSTEM USING THE RESET BUTTON (15) SETTING THE LOAD (20) AND UNLOAD (21) DELAYS DRYER SAFETY CIRCUIT UTILIZING THE BUSHEL COUNTER (22) SAFETY CIRCUIT SHUTDOWN MESSAGES PRE SEASON INSPECTION LOAD AUGER ONE SPEED OPERATION THERMOSTAT METERING ROLL BURNER TEST FIRE FAN SWITCH BURNER SAFETY STAGED BATCH CHECK DRYER SHUTDOWN EMERGENCY CONTINUOUS FLOW CONTINUOUS FLOW AND CONTINUOUS BATCH START UP PROCEDURE STAGED BATCH FAN & HEATER SWITCH SETTINGS 1100 SERIES BATCH TIMER SETTINGS Full Heat Dry & Cool FULL START UP CHECK FILLING THE DRYER ALWAYS DISCONNECT AND LOCK OUT POWER BEFORE WORKING ON OR AROUND DRYER STARTING THE DRYER ADJUSTING THE TEMPERATURE How often should my burner cycle? See step number three in the Adjusting The Temperature section. How much gas pressure do I use? See step number two in the Adjusting The Temperature section. FULL HEAT-CONTINUOUS FLOW OPERATION 1100 SERIES CONTINUOUS FLOW METERING ROLL SETTINGS Full Heat ADJUSTING THE MOISTURE CONTROL Page Page SEASONAL INSPECTION AND SERVICE LUBE PROCEDURES LUBRICATION INSTRUCTIONS FOR BALL BEARING MOTORS SUGGESTED LUBRICATION INTERVALS* SUGGESTED LUBRICANTS FAN PROPELLOR REMOVAL AND INSTALLATION THREADED BUSHING HOLES CLEARANCE HOLES FAN MOTOR REMOVAL AND INSTALLATION HEATER PARTS REMOVAL AND INSTALLATION METERING ROLL SERVICING MAIN CONTROLS HOW TO DETERMINE A METERING ROLL PROBLEM SERVICE TOOL HOW TO CLEAR A JAMMED METERING ROLL Page Page Page Page Page Page Page Page Page Page TROUBLE ANALYSIS PROCEDURE Page Page Page Page QUICK REFERENCE GUIDE ELECTRONIC MONITORING CONTROL SYSTEM NOTES Page A I R S T R E A M G R A I N C O N D I T I O N I N G S Y S T E M S