ASSEMBLY INSTRUCTIONS

 

 

 

 

 

 

 

PREPARATION FOR ASSEMBLY: Note: This Grill is pre-assembled. Unhook Bungee,

 

 

 

 

 

 

 

 

Unlock Hood Latch. Remove Cooking Grid and Owner's Manual from grill. Make sure there

 

 

To reduce the risk of a cut, pinching or other bodily injury:

are no loose parts before discarding any packing materials. Note: Before using your grill,

 

 

· Wear protective gloves when handling parts or cleaning parts

read the instructions in this Owner’s Manual. For easier set-up and assembly, follow

 

 

 

that could have sharp edges.

instructions of each step in the order they are written as you look at the illustrations.

 

 

· Be careful while folding and unfolding the Grill Legs.

 

 

 

 

 

 

STEP 3) Swing Pivot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hood Latch

 

 

 

 

 

 

 

 

 

 

Latch away from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leg Crossrod.

 

 

 

STEP 1) Lock Hood and

 

 

 

 

STEP 2) Lay the Grill on its

 

 

Leg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 4) Swing

 

 

 

 

 

 

 

 

 

 

Crossrod

 

 

 

 

 

 

Bowl with the Hood Latch.

 

 

 

 

side in the grass or a soft area.

 

 

 

Legs out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Latch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fixed Leg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hook

 

 

 

STEP 6) Reach for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bottom Bowl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

the Bowl Handle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

underneath.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotate Grill upward

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 5) Grasp the Fixed Leg. Push it toward the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

until Grill is upright

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bottom Bowl Bracket and Safety Latch allowing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 7)

 

 

 

 

 

 

 

 

 

 

 

 

 

on floor.

 

 

 

 

 

 

 

 

 

 

 

 

 

the Fixed Leg Hook to engage all the way.

 

 

 

 

 

 

Unhook Bungee

 

 

 

 

 

STEP 8) Unfold Side Table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATING AND MAINTAINING YOUR CHARCOAL GRILL

STEP 1. Open the Hood and all the Vents. Remove the Cooking Grid. Make sure the Fire Grate/Ash Pan is in place. Place about three pounds of charcoal (45-48 briquettes) on the Fire Grate/Ash Pan. Make a pyramid shaped stack near the front of the grill.

Use a high quality hardwood charcoal to make sure you get a good fire. Charcoal briquettes made from maple, oak, birch or elm woods will burn clean with very little smoke and without unpleasant odors.

STEP 2. For regular charcoal or wood, apply the lighter fluid, following the container instructions. Let the lighter fluid soak in for approximately one minute. You may use an electric fire starter; however just leave off the lighter fluid and follow manufacturer's instructions on the container. For instant light briquettes, DO NOT use lighter fluid, an electric fire starter, solid or chimney starters.

STEP 3. Carefully light the charcoal and let it burn for about 30 minutes or until it is covered with a light gray ash.

STEP 4. Using long-handled tongs and barbecue mitts, spread the char- coal out over the Fire Grate/Ash Pan. Leave about one-half inch of space between each piece of charcoal. This will help to avoid flare-up from the meat drippings and produce more even heat for grilling.

STEP 5. FOR INDIRECT COOKING... such as roasting large pieces of meat on the Grid, use or make a pan about an inch larger all around than the piece of meat to catch the drippings. Put the pan directly under the meat and surround it with charcoal. Most indirect cooking takes a long time.

STARTING A FIRE

FOR GRILLING

INDIRECT

1)Cooking on the Grids: Use barbecue mitts for handling the Cooking Grid. For SLOWER cooking, shift the Cooking Grid toward the rear and into the upper Grid Bracket slots. For FASTER cooking, shift the Cooking Grid toward the front and into the lower Grid Bracket slots.

When you have finished cooking, you can remove your food while still on the Cooking Grid. Place the Cooking Grid on a counter or table. The foot rests will not allow your food to touch the table top or counter surface. Do not set the hot grid on surfaces that will melt or scorch.

2)Adjustable Draft: Leave the Hood and Bowl Vents open for the most heat. Close the Vents partially to lower the heat. It takes a few minutes for the charcoal to react to the vent adjustment.

3)Smoking: For true smoke flavor, use chips or chunks of wood from nut or fruit trees such as hickory, walnut, cherry or apple. Soak the chips in water overnight so they will not burn when you put them on the charcoal. After you get the fire started, put the soaked chips on top of the hot charcoal. Raise the Grid to the highest position and adjust the Vents for low heat. Continue adding chips while the meat cooks to maintain the appropriate amount of smoke. Smoking is a very slow process. Therefore, allow plenty of cooking time.

4)Flame-up: Close all the Vents for at least one minute to stop flame-up. You do not have to use water.

CLEANING THE GRILL

 

BUNGEE USE

 

STORAGE

 

 

 

 

 

Regularly clean grill between uses and before storage...

1)Fire Grate/Ash Pan, Cooking Grid-Brush or scrape any residue from the Pan. Use a detergent and hot water solu- tion just as you would for any cooking equipment. A stiff brush may be helpful in removing heavy grease or deposits.

2)Grill Hood/Bowl and Side Table-Dampen a cloth in hot water and a detergent solution. NOTE: Do not use oven cleaner or abrasive cleaners on your grill. This may cause damage to the paint finish.

3)After each cooking session, close the Hood.

4)Close the Vents and allow the charcoal to die down.

5)Wait until the grill is cool.

6)Wait until the charcoal has cooled, lift out the Fire Grate/Ash Pan and dispose of the ashes. You can save the larger pieces of coal for use next time you cook.

7)If rust appears on your grill, clean and buff the affected area with steel wool. Touch up bare metal with a high heat paint specified for barbeque grills. Follow paint manufactur- er’s instructions for use.

To reduce the risk of personal injury or property damage:

·Only use bungee to secure side table closed.

·Only connect bungee as illustrated.

·When unhooking bungee, maintain a firm grip to prevent the bungee from snapping back to strike the user or others.

·Do not lift grill by bungee.

·Do not hang grill by bungee.

·Do not use bungee if cut, cracked or abraded.

·Replace bungee if signs of wear appear.

To reduce the risk of injury or parts falling out during transport:

·Make sure legs are folded and locked and hood and bowl is latched securely.

To reduce the risk of serious bodily injury or death:

·Do not store a charcoal grill while it is hot.

·Store your charcoal grill in a cool dry place.

·Do not store charcoal and lighter fluid indoors.

·Store out of the reach of children.

·Do not store additional charcoal and lighter fluid under or near the grill while it is hot.

·To avoid a fire or explosion, do not store charcoal or lighter fluid near a heat source.

·Always cap the lighter fluid when not in use.

STORAGE AND TRANSPORT

1) Remove the Cooking Grid. Rub with a coat of light

cooking oil and wrap with aluminum foil. Store

wrapped Cooking Grid back into the grill. You may

also wrap the Fire Grate/Ash Pan in aluminum foil or

just leave it alone.

Transport your grill by holding the bowl handle (FIG. A).

 

 

 

 

 

Make sure bungee is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lean your grill against a wall resting on the fixed leg caps (FIG. B).

 

 

securely hooked under

Hang on a wall using the wire loop under the folded legs. (FIG. C).

 

 

lip of hood and bowl as

DO NOT HANG GRILL BY THE BOWL HANDLE

 

 

 

 

 

shown in (FIG. D).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. A

 

 

 

FIG. B

 

 

 

FIG. C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. D

2) Store Charcoal and lighter fluid away from the grill.

3) After you have cleaned your grill, store it in a

clean, dry area. If you store your grill outside, close

the top vent to keep the rain out but leave the bottom

vents open. You may hang the Grill on a wall with the

Fixed Leg Hook or lean it up against a wall.

4) Place a grill cover over the grill and store it out-

doors if possible. It may be stored indoors only if the

charcoal and lighter fluid are stored separately and

outdoors.

5) Before next use, remove aluminum foil from

Cooking Grid and Fire Grate/Ash Pan and reinstall in

grill.

P/N 03.5826.03 20110929

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Aussie 4201 Assembly Instructions, Operating and Maintaining Your Charcoal Grill, Cleaning the Grill Bungee USE Storage