Billy Goat TKD502SP Troubleshooting, CE95, Engine Service and Warranty, Serial Plate, Purchase

Models: TKD502SP

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Parts List

19

 

 

Item

 

Description

TKD502SP

Qty.

 

 

 

 

 

 

No.

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parts List

 

86

 

WHEEL WITH SPROCKET ASS’Y CAST (21, 36, 94, 95, 96)

890242

2

 

 

 

 

 

 

 

87

 

CHAIN 52 PITCH

 

 

890239

2

 

 

 

 

 

 

continued from

88

 

CHAIN 40 PITCH

 

 

900323

1

 

 

 

 

 

 

page 11.

 

89

 

WASHER FLAT 5/16 (3/8 ID x 7/8 x 1/16)

*8171003

4

 

 

 

 

 

 

 

90

 

BOLT CARRIAGE 5/16 -18 x 3/4

*8024039

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91

 

WASHER SPRING LOCK 5/16

*8177011

4

 

* Denotes

 

 

 

 

92

 

NUT REGULAR 5/16-18

 

 

*8142002

5

 

standard

 

 

 

 

93

 

JACKSHAFT

 

 

900320

1

 

hardware item

 

 

 

 

94

 

SPROCKET (PER ASSEMBLY) (SIZE # 65A26) 26 TEETH

890238

1

 

that may be

 

 

 

 

95

 

SCREW SELF TAP 1/4-14 x 3/4 (PER ASSEMBLY)

800505

5

 

 

 

 

 

 

purchased

 

 

 

 

96

 

WASHER LOCK EXTERNAL TOOTH (PER ASSEMBLY)

*8181007

5

 

 

 

 

 

 

locally.

 

 

 

97

 

JACKSHAFT ASS’Y (INCLUDE. 93, 101, 102, 107, 108, 109)

890197

1

 

 

 

 

 

 

 

 

 

 

 

 

 

98

 

SHIELD MUFFLER TKDSP

890190

1

 

Denotes

 

 

 

99

 

LABEL CLUTCH

 

 

900328

1

 

 

 

 

 

 

 

 

parts found

 

 

 

 

100

 

LABEL-WARNING GUARDS

900327

1

 

 

 

 

 

101

 

BEARING PLATE

 

 

900317

2

 

in parts bag

 

 

 

 

102

 

BEARING BALL (WITH SNAP RING)

900321

2

 

assembly.

 

 

 

103

 

WASHER LOCK 1/4

 

 

*8177010

2

 

 

 

 

 

 

 

 

104

 

ROD BAIL CLUTCH ASS’Y (INCLUDE. GRIP)

900969

1

 

 

 

 

 

 

 

 

105

 

BAR BRACE HANDLE

 

 

900768

1

 

 

 

 

 

 

 

 

106

 

SCREW CAP 5/16-18 x 3/4

*8041026

1

 

 

 

 

 

 

 

 

107

 

SPROCKET - 17 TOOTH

900303

1

 

 

 

 

 

 

 

108

 

SPROCKET - 8 TOOTH

900302

2

 

 

 

 

 

 

 

 

109

 

ROLL PIN 3/16 DIA. x 1 1/4 LG.

*8195166

4

 

 

 

 

 

 

 

 

110

 

LOCKNUT 5/16 - 18 FLANGE

850164

5

 

 

 

 

 

 

 

 

111

 

SCREW CAP 1/4 - 20 x 1 1/4

*8041007

1

 

 

 

 

 

 

 

112

 

BRACKET CONTROL ASS’Y (INCL. 113, 114, 115)

900221

1

 

 

 

 

 

 

 

 

113

 

SPRING

 

 

900136

1

 

 

 

 

 

 

 

114

 

ROLL PIN 1/8” DIA. x 1 1/4 LG.

*9195106

1

 

 

 

 

 

 

 

 

115

 

ROD CLUTCH

 

 

900208

1

 

 

 

 

 

 

 

 

116

 

SCREW CAP 1/4-20 x 1” LG.

*8041006

2

 

 

 

 

 

 

 

 

117

 

WASHER 1/4” FLAT (5/16 ID x 3/4 OD x 1/16)

*8171002

6

 

 

 

 

 

 

 

 

118

 

GUARD CHAIN ASS’Y TKDSP

890195

1

 

 

 

 

 

 

 

 

119

 

CLIP-CLUTCH CABLE

 

 

900999

1

 

 

 

 

 

 

 

120

 

PLATE BRACE HT. ADJ. KD / TKD

900756

1

 

 

 

 

 

 

 

 

121

 

CLUTCH DOUBLE RELEASE

900307

1

 

 

 

 

 

 

 

 

122

 

WASHER FENDER 5/16

*8172020

1

 

 

 

 

 

 

 

123

 

LABEL READ OWNER'S MANUAL

890301

1

 

 

 

 

20

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

 

 

Problem

 

 

 

 

 

Possible Cause

 

 

 

Solution

 

 

 

 

 

 

 

 

 

 

Will not vacuum or has poor

Dirty debris bag. Nozzle height set too high or too low. Hose kit cap

 

Clean debris bag.

 

Shake bag clean or wash. Adjust nozzle height.

 

vacuum performance.

 

 

 

 

missing. Clogged nozzle or exhaust. Excessive quantity of debris.

 

Checkfor hose kit cap. Unclog nozzle or exhaust (see page 5).

 

 

 

 

 

 

 

 

 

 

Allow air to feed with debris.

 

 

Poor chipping performance.

Extremely hard wood.

Dull or damaged chipper blade.

 

Avoid extremely hard wood. Sharpen or replace chipper blade (see

 

 

 

 

 

 

 

 

 

 

page 8).

 

 

 

 

 

 

Engine stalls or labors when

Feeding branches into chipper too rapidly. Engine service may be

 

Feed branches at a slowerrate. Service engine.

 

chipping.

 

 

 

 

required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Abnormal vibration.

 

 

 

 

Loose or out of balance impeller or loose engine.

 

Check impeller and replace if required. Check Engine.

 

 

 

 

 

 

 

 

 

 

 

 

Engine will not start.

 

 

 

 

Throttle in off position.

Out of gasoline. Bad or old gasoline.

 

Check stop switches,throttle, and gasoline.Connect spark plug wire.

 

 

 

 

 

 

 

Spark Plug wire disconnected. Dirty air cleaner.

 

Clean or replace air cleaner.Or contact a qualified service person.

 

 

 

 

 

 

 

 

 

 

 

 

No self propelling.

 

 

 

 

Operator's bail not releasing clutch. Broken or out of adjustment

 

Adjust clutch cable. Adjust bracket control assembly. Replace any

 

 

 

 

 

 

 

clutch cable.W orn or broken clutch assembly. Bracket control

 

worn or damaged or malfunctioning parts.

 

 

 

 

 

 

 

assembly (item 112) out of adjustment.

 

 

 

 

 

 

 

 

Self propelled drive will not

 

Clutch cable out of adjustment. Clutch not lubricated and is locked-

 

Adjust clutch cable. See page 9 Clutch Adjustment. Oil clutch.

 

release.

 

 

 

 

up.

 

 

 

 

 

 

 

 

 

Engine is locked, will not

 

Debrislocked in chipper blade, hopper or inside impeller. Engine

 

See page 5,

Clearing a clogged chipper hopper. Contact an engine

 

pull over.

 

 

 

 

problem.

 

 

servicing dealer for engine problems.

10

LIST

22.1

Engine Service and Warranty

Contact your nearest engine manufacturer's authorized

 

 

servicing dealer.

21

Serial Plate

Record your machine model, serial number and

date-of-purchase and where purchased

 

 

WARRANTY PROCEDURE

22Please fill in the WARRANTY CARD and send the upper part to Billy Goat. The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.

 

PA RTS

 

12

SHOOTING, &PROCEDURE

continued from L A

97

LpA

109

Operator

 

CE95

 

 

 

1803 S. Jefferson P.O. Box 308

Lee's Summit, Mo.

64063 / USA

 

 

 

 

(816) 524-9666 FAX (816) 524-6983

 

 

 

 

Model

 

Serial

No.

 

 

 

 

 

Unit (weight)

 

Engine Power

lbs

kg

kW

 

min-1

 

 

 

@

 

 

 

The owner should present the remaining half of the Warranty Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat Dealer, who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.

Note: To process a Warranty Claim, it is necessary to quote the Model & Serial number who are printed on the Billy Goat Serial Plate.

TROUBLE

W ARRANTY

Purchase

Purchased

Date

 

from

 

 

 

Part No. 890207

 

 

BILLY GOAT INDUSTRIES INC.

P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA

PHONE: 816-524-9666 FAX: 816-524-6983

Page 12 of 12

Form No. F021795E

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Billy Goat TKD502SP Troubleshooting, CE95, Engine Service and Warranty, Serial Plate, Purchased, Date, from, page