Both Wheels Driving

Rotate wheel assembly to align hole in the hub with the inner hole on the axle shaft. Insert klick pin in the hole. Outer axle shaft hole should be visible.

IMPORTANT: NEVER operate the snow thrower with the click pin inserted through both the RIM and the OUTSIDE HOLE in the axle. Doing so can result in serious damage to the drive system.

SECTION 7: MAINTAINING YOUR SNOW THROWER

WARNING: Before lubricating, repair- ing, or inspecting, disengage all clutch levers and stop engine. Wait until all mov- ing parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.

Lubrication

Engine

Refer to the separate engine manual packed with your unit for all engine lubrication instructions.

WARNING: If any adjustments need to be made to the engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be careful of muffler, engine and other surrounding heated surfaces.

Gear Shaft

Lubricate the gear shaft with a good all-weather multi-purpose light grease at least once a season or after every 25 hours of operation.

IMPORTANT: Keep all grease and oil off the friction wheel and drive plate.

Wheels

Oil or spray lubricant into bearings at wheels at least once a season. Pull klick pin, remove wheels, clean and coat axles with a multipurpose automotive grease. See Figure 21.

Klick Pin

Axle

Figure 21

Chute Directional Control

The worm gear on the chute directional control should be greased with multipurpose automotive grease.

Auger Shaft

At least once a season, remove shear bolts on auger shaft. Oil or spray lubricant inside shaft and lubricate the auger bearings. See Figure 22.

Vent Plug

 

Plastic

 

Plastic

Bearing

Shear Bolts

Bearing

 

 

Figure 22

Drive and Shifting Mechanism

Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate. See Figure 23.

 

 

 

 

 

Chain

 

 

 

 

Shift Lever

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Avoid oil on

Gear Shaftfriction wheel and drive plate

Figure 23

Gear Case

The worm gear case has been filled with grease at the factory. If disassembled for any reason, lubricate with 2 ounces of shell grease, part number 737-0168.

IMPORTANT: Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.

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Bolens 664F, 614E, 644E, 6A4E, 642F, 662E, 642E manual Maintaining Your Snow Thrower, Lubrication