Bosch Appliances 14/19CBI, 9/14CBI 17. Short Parts List

1 E60-473 Burner Assembly NG 9/14CBi 1 8 716 121 773 0

Burner Assembly LPG 9/14CBi 1 8 716 103 210 0

2 E60-474 Burner Assembly NG 14/19, 19/24CBi 1 8 716 121 767 0

Burner Assembly LPG 14/19, 19/24CBi 1 8 716 103 211 0

3 E60-475 Injector Burner 3.4mm NG 9/14CBi 1 8 716 157 116 0

Injector Burner 2.1mm LPG 9/14CBi 1 8 716 102 407 0

Injector Burner 3.8mm NG 14/19CBi 1 8 716 103 168 0

Injector Burner 2.5mm LPG 14/19CBi 1 8 716 103 169 0

4 E60-476 Injector Burner 4.3mm NG 19/24CBi 1 8 716 157 115 0

Injector Burner 2.7mm LPG 19/24CBi 1 8 716 102 411 0

5 E60-477 Gas Valve NG 1 8 716 156 769 0

6 E60-478 Air Pressure Switch 9/14, 14/19CBi 1 8 716 146 165 0

7 E60 479 Air Pressure Switch 19/24CBi 1 8 716 146 163 0

8 E60-480 Spark Electrode Assembly 1 8 716 142 140 0

9 E60-481 Sensor Electrode Assembly 1 8 716 142 139 0

10 E60-482 Spark Electrode Lead 1 8 716 121 805 0

11 E60-483 Sensor Electrode Lead 1 8 716 142 137 0

12 E60-484 Heat Exchanger Assembly 9/14CBi 1 8 716 121 699 0

13 E60-485 Heat Exchanger Assembly 14/19, 19/24CBi 1 8 716 121 700 0

14 E60-486 Insulation Kit 9/14CBi 1 7 716 101 854 0

15 E60-487 Insulation Kit 14/19, 19/24CBi 1 7 716 101 796 0

16 E60-492 Control Board PCB 1 8 716 146 332 0

17 E60-493 Overheat Thermostat 1 8 716 142 399 0

18 375 696 Primary/Domestic Thermister Sensor Kit 1 8 716 142 302 0

19 E60-498 Fan Assembly 9/14CBi 1 8 716 104 581 0

20 E60-499 Fan Assembly 14/19, 19/24CBi 1 8 716 104 582 0

21 E60-500 Fuse 4A Fast blow 20 X 5mm 10 8 716 156 0080

22 E60-503 O-Ring Kit HT/Exchanger 1 8 716 101797 0

23 E60-504 Gas Section Sealing Kit 1 8 716 101 7980

33

17. Short Parts List

Key G.C. No. Part Manufacturer’s Reference Qty WHS

No. Part No.

Contents

Main 9/14CBi, 14/19CBi, 19/24CBi WALL MOUNTED BOILERS FOR CENTRAL HEATING AND INDIRECT SUPPLY OF DOMESTIC HOT WATER INSTALLATION AND SERVICING INSTRUCTIONS APPLIANCE OUTPUTS 2. Introduction1. Installation Regulations Contents Fig. 1. Water flow diagram. 3. Technical Data Page 4. Siting The Appliance Fig. 2. Appliance casing dimensions and required clearances. * Space required for installation and servicing. Refer to Table 7 Fig. 3. Appliance pipework connections 6. Air Supply5. Flue terminal positions Fig. 4. Siting of the flue terminal. 8. Domestic Hot Water7. System Fig. 5. System layout if using Honeywell 'Y' plan Fig. 7. Fully pumped sealed system. Fig. 6. System layout if using Honeywell 'S' plan Fig. 8. Sealed system filling and make-up. 10. Electrical Fig.9 . Mains electricity and controls 9. Gas Supply Fig.10. Boiler wiring diagram Control Board Fig.11 . System wiring diagram Cable clamp Control Board Earth post OUTSIDE OF BOILER INSIDE OF BOILER Fig. 12a. Boiler Assembly 9/14CBi Shown set for Rear Only flue kit Page 11. Installation of the Boiler with a Rear Only Flue Kit 11.1 Unpacking the Boiler 11.1.2 Site Preparation 11.1.3 Fixing Holes and Flue Opening 11. Installing The Appliance Fig. 14 . Flue assembly - Rear Only Flue Kit Fig. 13a . Wall plate Fig. 13b . Flue and wall plate Fig. 13 . Fixing the wall mounting plate. Fig. 14a . Rear only flue assembly Fig. 14b . Rear of casing Fig. 16 . Fan/Flue hood Assembly with Rear Only Flue Kit Fig. 15 . Fixing the appliance to the wall mounting plate. 11.1.8 Completion of the Installation REFER NOW TO SECTION 12 - COMMISSIONING THE APPLIANCE 11.2 Installation of the Boiler with a Telescopic Horizontal Flue Kit 11.2.1 Unpacking the Boiler 11.2.2 Site Preparation 11.2.3 Fixing Holes and Flue Opening 11.2.4 Boiler Preparation Fig.20 . Extension Duct. Fig.21. Flue duct length (side flue). Fig.22 . Flue duct length (rear flue). Fig.19. Flue turret fixing and combustion sensing point 11.2.6 Telescopic Horizontal Flue Kit up to 750mm in Length 11.2.7 Telescopic Horizontal flue Kit Greater Than 750mm in Length Fig. 23. Flue bends. 11.2.9 Vertical Adaptor for Horizontal Flues 11.2.10 Fitting of the Flue Assembly without access to the Terminal 11.2.11 Install the Boiler Fig. 24 - Elbow to Flue Turret Assembly. Fig.25 Vertical Adaptor Fig.26 . Terminal assembly for internal fitting of the flue. Fig. 27 . Fixing the appliance to the wall mounting plate. 11.2.12 Installation of Flue onto Boiler Fig.29 . Flue Turret Fixing . Fig. 28 . Fan/Flue hood Assembly with Flue Turret Kit Fig. 30 . Mains electricity and controls 12. Commissioning The Appliance Fig. 31. Gas Valve. 14. Inspection And Service 13. Instructions To The User Fig. 32. User controls. 123 4 Fig. 33a. Inner Casing and control 9/14CBi 15. Replacement Of Parts Fig. 33b. Inner Casing and control 14/19 and 19/24CBi Fig. 34 . Inner Casing - Gas and Electric Controls. 9/14CBi shown. Fig. 35 . Base/Control Board Assembly 15.4.1 Gas Valve 15.4.2 Spark Electrode 15.4.3 Flame Sense Electrode Fig. 36. Burner Blade Assembly 14/19 and 19/24CBi Fig. 36a . Burner Blade Assembly 9/14CBi 15.4.5 Control Board 15.4.6 Fan Fig. 37 . Fan/Flue hood Assembly with Horizontal Flue Fig. 37a . Fan/Flue hood Assembly with Rear Only Flue 15.4.7 Air Flow Sensor 15.4.8 Temperature Sensor 15.4.9 Overheat Thermostat Fig. 39. Sensor and Overheat Thermostat Fig. 40. Air Pressure Switch Fig. 38 - 9/14CBi Fig. 38a - 14/19 and 19/24CBi + + 15.4.11 Combustion Chamber Insulation Fig. 41. Heat Exchanger Baffles in Position on the Heat Exchanger 16. Conversion Instructions 17. Short Parts List 18. Operational Flow Diagram Protection Systems 19. Fault Finding LIGHT SITUATION DURING FAULT FAIL POINT A FAIL POINT B No No No FAIL POINT C FAIL POINT D No FAIL POINT E 'BURNER LOCKOUT' No NOTE:Do not attempt to light the boiler with the combustion chamber cover removed. FAIL POINT F Page CONTROLS BOILER SERIAL No. NOTIFICATION No. FOR ALL BOILERS CONFIRM THE FOLLOWING FOR THE CENTRAL H EATING MODE, MEASURE & RECORD GAS BOILER COMMISSIONING CHECKLIST SERVICE INTERVAL RECORD SERVICE 10 SERVICE 9 SERVICE 8 SERVICE 7 Page www.worcester-bosch.co.uk Bosch Group