INTRODUCTION

The Bostitch 400 & 500 series staplers are precision-built tools, designed for high speed, high volume stapling. These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power tool, for best performance the manufacturer’s instructions must be followed. Please study this manual before operating the tool and understand the safety warnings and cautions. The instructions on installation, operation and maintenance should be read carefully, and the manuals kept for reference. NOTE: Additional safety measures may be required because of your particular application of the tool. Contact your BOSTITCH representative or distributor with any questions concerning the tool and its use. BOSTITCH, Inc., East Greenwich, Rhode Island 02818.

INDEX

Safety Instructions

. . . . . 3

Tool Specifications

. . . . . 4

Air Supply: Fittings, Hoses, Filters, Air Consumption, Regulators,

 

Operating Pressure, Setting Correct Pressure

. . 4 & 5

Lubrication

. . . . . 5

Loading the Tool

. . . . . 6

Dial-A-Depth™ Fastener Control Adjustment

. . . . 6

Tool Operation

7, 8 & 9

Maintaining the Pneumatic Tool

. . . . . 9

Trouble Shooting

. . . . 10

Directional Exhaust

. . . . 11

Quick Release Magazine

. . . . 11

Accessories

. . . . 11

NOTE:

BOSTITCH tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Stanley-Bostitch fasteners engineered to the same exacting standards. BOSTITCH cannot assume responsibility for product performance if our tools are used with fasteners or accessories not meeting the specific requirements established for genuine BOSTITCH nails, staples and accessories.

LIMITED WARRANTY — U.S. and Canada Only

Effective December 1, 2005 Bostitch, L.P. warrants to the original retail purchaser that the product purchased is free from defects in material and workmanship, and agrees to repair or replace, at Bostitch’s option, any defective Bostitch branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year from the date of purchase for compressors and tools used in production applications). Warranty is not transferable. Proof of purchase date required. This warranty covers only damage resulting from defects in material or workmanship; it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our national repair center or authorized warranty service centers. Driver blades, bumpers, o-rings, pistons and piston rings are considered normally wearing parts. For optimal performance of your Bostitch tool always use genuine Bostitch fasteners and replacement parts.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states and countries do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state and country to country.

To obtain warranty service in the U.S. return the product, together with proof of purchase, to the U.S. Bostitch National or Regional Independent Authorized Warranty Service Center. In the U.S. you may call us at 1-800-556-6696 or visit www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 800-567-7705 or visit www.BOSTITCH.com

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Bostitch 500 SERIES, 400  SERIES manual Introduction, Index

400 SERIES, 500 SERIES specifications

The Bostitch 500 Series and 400 Series are two lines of pneumatic nailers and staplers renowned for their robust performance and innovative features in the construction and woodworking industries. Designed to enhance efficiency and precision, these tools are ideal for both professional and DIY applications.

The Bostitch 500 Series is known for its versatile functionality and lightweight construction. It includes a range of models that cater to framing, roofing, and finishing tasks. One of its standout features is the integrated tool-free depth adjustment that allows users to easily set the desired nail depth without the need for additional tools. This ensures consistent results across various materials, such as softwood, hardwood, and engineered wood.

Another significant technology present in the 500 Series is the oil-free design, which reduces maintenance time and the risk of oil stains on work surfaces. Additionally, these nailers are equipped with a selectable trigger system that allows users to switch between sequential and bump firing modes. This flexibility enables operators to adapt to different work requirements efficiently.

The 400 Series, on the other hand, is specifically designed for heavy-duty applications, making it perfect for professional contractors. These models feature a more robust build quality and enhanced durability, capable of handling tougher jobs with ease. The 400 Series also boasts a high-capacity magazine that minimizes downtime for reloading, allowing for continuous operation on larger projects.

In terms of technological advancements, the 400 Series incorporates an advanced anti-dry fire mechanism that prevents the tool from firing when there are insufficient fasteners in the magazine. This feature not only protects the work surface but also prolongs the lifespan of the tool. Additionally, the lightweight design ensures that users can maneuver the tool comfortably, reducing fatigue during prolonged use.

Both series feature Bostitch’s signature design elements, including ergonomic handles for better grip and comfort, and a compact profile for easy access in tight spaces. The durable construction of each model ensures that they can withstand the rigors of daily use on the job site.

In summary, the Bostitch 500 Series and 400 Series offer a blend of cutting-edge technology, user-friendly features, and durable construction, making them essential tools for professionals and enthusiasts alike. With their efficient performance and innovative designs, these nailers and staplers continue to set the standard in the industry.