Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312

2

3ECUREE,IFT

Outer Pivot

1.

Temporarily secure base plate by

 

installing sheet metal screws in

 

base plate slots.

2.

Secure vertical mounting brace

 

and upper mounting bracket to

 

frame tube. See Figure I.

3.

Temporarily assemble upper ad-

 

justment bracket and upper mount-

 

ing channel. See Figure K. Posi-

 

tion assembly and mark mounting

 

holes on van wall (C pillar).

Fram

e

 

Tu

be

 

 

Position wedges as needed.

W

 

e

 

P

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at

 

e

 

Docking

Bumper

Platform

&IGUREE,

Carefully drill 5/16" diameter wall

mounting holes. Secure upper

mounting channel to wall (C pillar)

using expanding Fab-Lock bolts

(minimum 2). See Figure J.

4. Secure upper adjustment bracket

and upper mounting channel as-

sembly to vertical mounting brace.

W

 

e

 

P

d

 

g

l

 

e

at

 

e

 

Hardware

Typical

All Positions

Docking

Bumper

3/8-16 x 2" Hex Bolt (Qty: 2)

Stepwell

Trim

Floor

5/16" Flat Washer

3/8" Lock Washer

3/8-16 Hex Nut

5.Carefully operate lift through all functions checking for clearances

(specified in Figures D-I). Adjust lift position and/or upper mounting hardware as needed.

6.Drill 3/8" diameter holes through

floor using the corner holes in the base plate as a template. Refer to Figure H. Insert 3/8"-16 hex bolts and secure below floor as speci-

fied in Figure H (bolt lengths as required per application).

Tighten all mounting hardware securely. All fasteners must meet FMVSS 571.403 Section 6.3.

7.Cut upper adjustment bracket off

flush with mounting brace and install foam padded cover using cable ties. Note: Cover power unit before cutting bracket.

8.Position and secure docking bum- per. See Figure L.

9.Position and secure warning sen- sor mat as specified in Figure M.

Connect wiring harness to lift as shown in Figure P.

3/8-16 x 3"

Hex Bolt

Vertical

Mounting

Brace

 

Upper

Brace

 

Mounting

 

 

 

Bracket

MountingVertical

5/16-18 x 3/4"

Flat Head

 

Screw

 

 

5/16"

 

 

Flat

 

 

Washer

 

 

5/16"

5/16"

 

Hex

Lock

 

Nut

Washer

 

&IGUREE(

3/8-16 Hex Bolt

(Minimum 4)

• One in each corner.

Fab-Lock Bolt Installation

&IGUREE*

1. Remove rubber

 

1/4" Flat Washers

 

washer and install

 

 

 

1/4" flat washers.

Fab-Lock Bolt

 

 

 

• Lengths as required

per application.

5/16" Flat Washer

 

r

 

o

lo

F

 

5/8" Wrench

3. Place a 5/8"

5/16" Socket

 

wrench onto

 

bolt head and

 

secure tightly Ratchet Wrench

2.Insert Fab-Lock bolts (minimum

2) fully through mounting channel and C pillar.

4.Place a 5/16" socket onto the inner screw and tighten (turn clockwise).

5.Turn socket until Fab-Lock has expanded against metal surface.

3/8" Body Washer

3/8" Lock Washer

3/8-16 Hex Nut

Upper

Adjustment

Bracket

3/8" Lock

Washer

3/8-16 Slide Nut

Upper

Upper

Mounting

Adjustment

Channel

Bracket

 

 

Fab-Lock Bolt

3/8" Hex

Nut

5/16" Flat

Washer

&IGUREE)

Vertical

Mounting

Brace

Note: Cut bracket off flush with mounting brace and install foam padded cover using cable ties.

3/8-16 x 1"

Hex Cap Screw

with

Lock Washer

(Qty: 2)

&IGUREE+

Fram

e

 

Hardware

u

be

 

T

 

 

5/16" Flat

typical

 

 

 

Washer

opposite side

5/16-18 x 7/8"

Button Head

Cap Screw

5/16" Lock

Washer

Upper

 

Mounting

Wall (C Pillar)

Channel

 

Upper

Adjustment

Bracket

Vertical

Mounting

Brace

3/8-16 x 3"

Hex Bolt

with

Lock Washer and Hex Nut

Docking Bumper

 

 

Threshold Warning

 

 

 

&IGUREE-

 

 

#10-16 x 1-1/2"

 

Wafer Head Phillips

 

Self-Drilling Screw

 

 

 

(Qty:

4)

 

M

in.

 

 

 

 

 

 

 

 

18"

 

 

 

 

 

 

 

 

 

 

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of

 

 

 

 

 

 

 

 

 

Fi

 

 

 

 

 

 

 

 

 

ni

 

 

 

 

 

 

 

 

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or

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Braun 403 dimensions 3ECUREE,IFT, Iguree