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PowerBOSS™ 7000W Portable Generator ASSEMBLY

ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator,please call the generator helpline at
1-800-743-4115.If calling for assistance, please have the
model,revision, and serial number from the data tag available.
See “Know Your Generator” for data tag location.

Unpacking the Generator

1. Set the carton on a rigid flat surface.
2. Open carton completely by cutting each corner from
top to bottom.
3. Remove everything from carton except generator.
4. Leave generator on carton to install wheel kit.

Install Wheel Kit

The wheel kit is designed to greatly improve the portability
of your generator.
NOTE:Wheel kit is not intended for over-the-road use.
You will need the following tools to install this wheel kit:
• 13mm socket wrench
• 13mm open end wrench
• Pliers
• Safety glasses
Refer to Figure 1 and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel over the axle.
NOTE:Be sure to install both wheels with the air
pressure valve on the outboard side.
4. Place a washer on axle and then place an e-ring in axle
groove.
5. Install e-ring with pliers,squeezing from top of e-ring
to bottom of axle.
Support Leg
Axle
20mm Cap Screw
Wheel
E-Ring
Flat Washer
Lock Nut
Lock Nut
Handle Pin
Handle
Flat Washers
45 mm Cap Screw Nylon Washers
Figure 1 — Install Wheel Kit
• Always wear eye protection when installing/removing e-rings.
E-rings can cause eye injury.
E-rings can spring back and become airborne
when installing or removing.
CAUTION