7

ASSEMBLY 7000W Portable Generator PowerBOSS™

6. Repeat step 3 thru 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach support leg with M8 x 20 mm cap screws and
M8 lock nuts.
9. Attach handles to handle brackets on generator frame,
as shown in Figure 1,with M8 x 45 mm capscrews, flat
washers,nylon washers, and M8 lock nuts.
NOTE:Be sure to install the nylon washers between the
handle brackets on the generator frame and the brackets
on the handle assembly.
10. Return generator to normal operating position (resting
on wheels and support leg).
11. Loop handle pins to generator frame as shown in
Figure 1.Raise handles and insert handle pins to move
generator.
12. Check each fastener to ensure it is secure and the
tires are inflated between 15-40 PSI.
BEFORE STARTING THEENGINE

Add Engine Oil

• Place generator on a level surface.
• Refer to engine operator’s manual and follow oil
recommendations and instructions.
NOTE:Check oil often during engine break–in. Refer to
engine operator’s manual for recommendations.
NOTE:The alternator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.

Add Fuel

NOTE:This gasoline engine is certified to operate on
gasoline.Exhaust Emission Control System: EM (Engine
Modifications).
1. Use clean,fresh, regular UNLEADED gasoline with a
minimum of 87 octane.DO NOT use fuel which
contains Methanol.DO NOT mix oil with fuel.
2. Clean area around fuel fill cap,remove cap.
3. Slowly add regular unleaded fuel to fuel tank.Be careful
not to overfill.Allow at least 1.5" of tank space for fuel
expansion (Figure 2).
4. Install fuel cap and let any spilled fuel evaporate before
starting engine.
CAUTION
• Refer to engine manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
Any attempt to crank or start the engine before it has
been properly filled with the recommended oil will result
in equipment failure.
WHENADDING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap.Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOToverfill tank. Allow space for fuel expansion.
• Wait for spilled fuel to evaporate before starting engine.
• Keep fuel away from sparks,open flames,pilot lights, heat, and
other ignition sources.
• DO NOTlight a cigarette or smoke.
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or
death.
WARNING
Fuel
Tank
1.5” Air Space
Figure 2 - Fuel Expansion