Bryant 604D--A Supply and Return Duct Openings, Personal Injury and Electrical Operation Hazard

604D-- -- A

!WARNING

PERSONAL INJURY AND ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury or death.

For vertical supply and return units, tools or parts could drop into ductwork Install a 90 degree turn in the return ductwork between the unit and the conditioned space. If a 90 degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Units with electric heaters require 90 degree elbow in supply duct.

When designing and installing ductwork, consider the following:

1.All units should have field-supplied filters or accessory filter rack installed in the return-air side of the unit. Recommended sizes for filters are shown in Table 1.

2.Avoid abrupt duct size increases and reductions. Abrupt change in duct size adversely affects air performance.

IMPORTANT: Use flexible connectors between ductwork and unit to prevent transmission of vibration. Use suitable gaskets to ensure weather tight and airtight seal. When electric heat is installed, use fireproof canvas (or similar heat resistant material) connector between ductwork and unit discharge connection. If flexible duct is used, insert a sheet metal sleeve inside duct. Heat resistant duct connector (or sheet metal sleeve) must extend 24-in. (610 mm) from electric heater element.

3.Size ductwork for cooling air quantity (cfm). The minimum air quantity for proper electric heater operation is listed in Table 2. Heater limit switches may trip at air quantities below those recommended.

4.Seal, insulate, and weatherproof all external ductwork. Seal, insulate and cover with a vapor barrier all ductwork passing through conditioned spaces. Follow latest Sheet Metal and Air Conditioning Contractors National Association (SMACNA) and Air Conditioning Contractors Association (ACCA) minimum installation standards for residential heating and air conditioning systems.

5.Secure all ducts to building structure. Flash, weatherproof, and vibration-isolate duct openings in wall or roof according to good construction practices.

Converting Horizontal Discharge Units to Downflow (Vertical) Discharge Units

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system, always turn off main power to system and install lockout tag. There may be more than one disconnect switch.

1.Open all electrical disconnects and install lockout tag before starting any service work.

2.Remove horizontal (metal) ductcovers to access vertical (downflow) discharge duct knockouts in unit basepan. (See Fig. 7.)

3.After completing unit conversion, perform all safety checks and power up unit.

Horizontal Duct Covers

A09061

Basepan
Downflow
(Vertical)	Basepan
Supply
	Downflow
Knockout
	(Vertical)
	Return
	Knockout
	A09088

Fig. 7 - Supply and Return Duct Openings

!CAUTION

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in property damage.

Collect ALL screws that were removed. DO NOT leave screws on rooftop as permanent damage to the roof may occur.

To remove downflow return and supply knockout covers, break front and right side connections tabs with a screwdriver and hammer. Push cover down to break rear and left side tabs.

NOTE: These panels are held in place with tabs similar to an electrical knockout. Reinstall horizontal duct covers (Fig. 7) shipped on unit from factory. Insure openings are air and watertight.

NOTE: The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of non residence--type air conditioning and ventilating systems, NFPA 90A or residence--type, NFPA 90B; and/or local codes and ordinances.

OPTIONAL	OPTIONAL
RETURN	SUPPLY
AIR	AIR
OPENING	OPENING
2˝
(50.8mm)

EVAP. COIL COND. COIL

A07926

Fig. 8 - Slab Mounting Detail

8