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installation instructions 48EZ A, 208/230-1-60Wiring Diagram, Unit 48EZ-A
Models:
48EZ-A
1
25
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Troubleshooting
Install
208/230-1-60Wiring Diagram, Unit 48EZ-A
Dimension
Maintenance
Configuring Units for Downflow Vertical Discharge
Electrical Controls and Wiring
Symptom
Burner Assembly
Special Procedures for 208-VOperation
Page 25
Image 25
48EZ
A--
A09068
Fig. 15 -
208/230-1-60
Wiring Diagram, Unit
48EZ-A
25
Page 24
Page 26
Page 25
Image 25
Page 24
Page 26
Contents
SAFETY CONSIDERATIONS
TABLE OF CONTENTS
Fig. 1 - Unit 48EZ-A
Installation Instructions
Installation on older “G” series roof curbs
RECEIVING AND INSTALLATION
INTRODUCTION
Step 1 — Check Equipment
48EZ --A
Fig. 2 - 48EZ-A24-36Unit Dimensions
A09450
48EZ --A
Fig. 3 - 48EZ-A42-60Unit Dimensions
A09451
SMALL CURB
Fig. 4 - Roof Curb Dimensions
ROOF CURB DETAIL
LARGE CURB
Step 5 — Rig and Place Unit
ACCESS PANELS MUST BE IN PLACE WHEN RIGGING
Step 4 — Provide Clearances
Fig. 5 - 48EZ-ASuggested Rigging
Step 8 — Install Gas Piping
Step 7 — Install Flue Hood
Step 6 — Connect Condensate Drain
Inspection
FIRE OR EXPLOSION HAZARD
TEE NIPPLE CAP
Fig. 7 - Sediment Trap
48EZ --A
48EZ --A
Table 1 – Physical Data - Unit 48EZ-A
Table 2 – Maximum Gas Flow Capacity
Table 1 - Physical Data - Unit 48EZ-ACont’d
Table 3 – Heating Inputs
48EZ --A
Configuring Units for Downflow Vertical Discharge
Step 9 — Install Duct Connections
Alternate Method
UNIT COMPONENT DAMAGE HAZARD
Return & Supply Duct Panels from
Return Duct Panels
Underside of Base Alternate Method
Fig. 8 - Supply and Return Duct Opening
Special Procedures for 208-VOperation
Step 10 — Install Electrical Connections
High-VoltageConnections
Control Voltage Connections
PRE-START-UP
Balance Point Setting-Thermidistator Hybrid
48EZ
Thermostat
Fig. 11 - Burner Assembly
Step 3 - Start-upHeating and Make Adjust- ments
START-UP
Step 1 — Check for Refrigerant Leaks
Check Heating Control
Adjust Gas Input
Check Gas Input
Fig. 12 - Monoport Burner
Limit Switches
Airflow and Temperature Rise
Rollout Switch
Check Burner Flame
Checking and Adjusting Refrigerant Charge
Step 4 - Start-upCooling and Make Adjust- ments
Indoor Airflow and Airflow Adjustments
Checking Cooling Control Operation
Continuous Fan Operation
Gas Heating Fan Speed Set-up
Table 6 – Color Coding for Indoor Fan Motor Leads
Fig. 14 - Interface Fan Board IFB
Table 8 – 48EZ-AWet Coil Pressure Drop IN. W.C
Table 7 – Filter Pressure Drop Table IN. W.C
48EZ --A
FILTER SIZE
Heating
48EZ --A
1234
48EZ --A
1402
48EZ --A
1445
48EZ --A
48EZ A
Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48EZ-A
48EZ --A
Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48EZ-A
A09209
48EZ --A
Fig. 17 - Cooling Charging Table-Subcooling
A08019
Cleaning the Blower Motor and Wheel
MAINTENANCE
Air Filter
Indoor Blower and Motor
Induced Draft combustion air Blower Assembly
Limit Switch
Fig. 18 - Blower Housing and Flue Collector Box
Fig. 19 - Unit Access Panels
Outdoor Fan
Electrical Controls and Wiring
Refrigerant Circuit
Fig. 20 - Removal of Motor and Blower Wheel
Page
Fig. 25 - Refrigerant Circuit
High-PressureSwitch
Copeland Scroll Compressor Puron Refrigerant
EXPLOSION HAZARD
LEGEND
UNIT OPERATION AND SAFETY HAZARD
Refrigerant System
Compressor Oil
START-UPCHECKLIST
TROUBLESHOOTING
Synthetic Roof Precautionary Procedure
Liquid Line Filter Drier
48EZ --A
SYMPTOM
Table 13 – Troubleshooting Guide–LEDError Codes
Table 12 – Troubleshooting Guide–Heating
48EZ --A
Remove and Store in Job Files
TEMPERATURES
I. PRELIMINARY INFORMATION MODEL NO
PRESSURES
Catalog No: 48EZ---06SI
48EZ --A
Edition Date: 08/09
Replaces: 48EZ---05SI