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installation instructions 208/230-3-60Wiring Diagram, Unit 48EZ-A, 48EZ --A, A09209
Models:
48EZ-A
1
26
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38
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Troubleshooting
Install
208/230-1-60Wiring Diagram, Unit 48EZ-A
Dimension
Maintenance
Configuring Units for Downflow Vertical Discharge
Electrical Controls and Wiring
Symptom
Burner Assembly
Special Procedures for 208-VOperation
Page 26
Image 26
48EZ
--
A
A09209
Fig. 16 -
208/230-3-60
Wiring Diagram, Unit
48EZ-A
26
Page 25
Page 27
Page 26
Image 26
Page 25
Page 27
Contents
Fig. 1 - Unit 48EZ-A
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Installation Instructions
INTRODUCTION
RECEIVING AND INSTALLATION
Installation on older “G” series roof curbs
Step 1 — Check Equipment
A09450
Fig. 2 - 48EZ-A24-36Unit Dimensions
48EZ --A
A09451
Fig. 3 - 48EZ-A42-60Unit Dimensions
48EZ --A
ROOF CURB DETAIL
Fig. 4 - Roof Curb Dimensions
SMALL CURB
LARGE CURB
Step 4 — Provide Clearances
ACCESS PANELS MUST BE IN PLACE WHEN RIGGING
Step 5 — Rig and Place Unit
Fig. 5 - 48EZ-ASuggested Rigging
Step 6 — Connect Condensate Drain
Step 7 — Install Flue Hood
Step 8 — Install Gas Piping
Inspection
Fig. 7 - Sediment Trap
TEE NIPPLE CAP
FIRE OR EXPLOSION HAZARD
48EZ --A
Table 1 – Physical Data - Unit 48EZ-A
48EZ --A
Table 3 – Heating Inputs
Table 1 - Physical Data - Unit 48EZ-ACont’d
Table 2 – Maximum Gas Flow Capacity
48EZ --A
Alternate Method
Step 9 — Install Duct Connections
Configuring Units for Downflow Vertical Discharge
UNIT COMPONENT DAMAGE HAZARD
Underside of Base Alternate Method
Return Duct Panels
Return & Supply Duct Panels from
Fig. 8 - Supply and Return Duct Opening
High-VoltageConnections
Step 10 — Install Electrical Connections
Special Procedures for 208-VOperation
Control Voltage Connections
48EZ
Balance Point Setting-Thermidistator Hybrid
PRE-START-UP
Thermostat
START-UP
Step 3 - Start-upHeating and Make Adjust- ments
Fig. 11 - Burner Assembly
Step 1 — Check for Refrigerant Leaks
Check Gas Input
Adjust Gas Input
Check Heating Control
Fig. 12 - Monoport Burner
Rollout Switch
Airflow and Temperature Rise
Limit Switches
Check Burner Flame
Indoor Airflow and Airflow Adjustments
Step 4 - Start-upCooling and Make Adjust- ments
Checking and Adjusting Refrigerant Charge
Checking Cooling Control Operation
Table 6 – Color Coding for Indoor Fan Motor Leads
Gas Heating Fan Speed Set-up
Continuous Fan Operation
Fig. 14 - Interface Fan Board IFB
48EZ --A
Table 7 – Filter Pressure Drop Table IN. W.C
Table 8 – 48EZ-AWet Coil Pressure Drop IN. W.C
FILTER SIZE
48EZ --A
Heating
48EZ --A
1234
48EZ --A
1402
48EZ --A
1445
Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48EZ-A
48EZ A
A09209
Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48EZ-A
48EZ --A
A08019
Fig. 17 - Cooling Charging Table-Subcooling
48EZ --A
Air Filter
MAINTENANCE
Cleaning the Blower Motor and Wheel
Indoor Blower and Motor
Fig. 18 - Blower Housing and Flue Collector Box
Limit Switch
Induced Draft combustion air Blower Assembly
Fig. 19 - Unit Access Panels
Refrigerant Circuit
Electrical Controls and Wiring
Outdoor Fan
Fig. 20 - Removal of Motor and Blower Wheel
Page
Copeland Scroll Compressor Puron Refrigerant
High-PressureSwitch
Fig. 25 - Refrigerant Circuit
EXPLOSION HAZARD
Refrigerant System
UNIT OPERATION AND SAFETY HAZARD
LEGEND
Compressor Oil
Synthetic Roof Precautionary Procedure
TROUBLESHOOTING
START-UPCHECKLIST
Liquid Line Filter Drier
SYMPTOM
48EZ --A
48EZ --A
Table 12 – Troubleshooting Guide–Heating
Table 13 – Troubleshooting Guide–LEDError Codes
I. PRELIMINARY INFORMATION MODEL NO
TEMPERATURES
Remove and Store in Job Files
PRESSURES
Edition Date: 08/09
48EZ --A
Catalog No: 48EZ---06SI
Replaces: 48EZ---05SI