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installation instructions 48EZ-A24-36Unit Dimensions, 48EZ --A, A09450
Models:
48EZ-A
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Troubleshooting
Install
208/230-1-60Wiring Diagram, Unit 48EZ-A
Dimension
Maintenance
Configuring Units for Downflow Vertical Discharge
Electrical Controls and Wiring
Symptom
Burner Assembly
Special Procedures for 208-VOperation
Page 3
Image 3
48EZ
--
A
A09450
Fig. 2 -
48EZ-A24-36
Unit Dimensions
3
Page 2
Page 4
Page 3
Image 3
Page 2
Page 4
Contents
Installation Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Fig. 1 - Unit 48EZ-A
Step 1 — Check Equipment
RECEIVING AND INSTALLATION
Installation on older “G” series roof curbs
INTRODUCTION
Fig. 2 - 48EZ-A24-36Unit Dimensions
48EZ --A
A09450
Fig. 3 - 48EZ-A42-60Unit Dimensions
48EZ --A
A09451
LARGE CURB
Fig. 4 - Roof Curb Dimensions
SMALL CURB
ROOF CURB DETAIL
Fig. 5 - 48EZ-ASuggested Rigging
ACCESS PANELS MUST BE IN PLACE WHEN RIGGING
Step 5 — Rig and Place Unit
Step 4 — Provide Clearances
Inspection
Step 7 — Install Flue Hood
Step 8 — Install Gas Piping
Step 6 — Connect Condensate Drain
48EZ --A
TEE NIPPLE CAP
FIRE OR EXPLOSION HAZARD
Fig. 7 - Sediment Trap
48EZ --A
Table 1 – Physical Data - Unit 48EZ-A
48EZ --A
Table 1 - Physical Data - Unit 48EZ-ACont’d
Table 2 – Maximum Gas Flow Capacity
Table 3 – Heating Inputs
UNIT COMPONENT DAMAGE HAZARD
Step 9 — Install Duct Connections
Configuring Units for Downflow Vertical Discharge
Alternate Method
Fig. 8 - Supply and Return Duct Opening
Return Duct Panels
Return & Supply Duct Panels from
Underside of Base Alternate Method
Control Voltage Connections
Step 10 — Install Electrical Connections
Special Procedures for 208-VOperation
High-VoltageConnections
Thermostat
Balance Point Setting-Thermidistator Hybrid
PRE-START-UP
48EZ
Step 1 — Check for Refrigerant Leaks
Step 3 - Start-upHeating and Make Adjust- ments
Fig. 11 - Burner Assembly
START-UP
Fig. 12 - Monoport Burner
Adjust Gas Input
Check Heating Control
Check Gas Input
Check Burner Flame
Airflow and Temperature Rise
Limit Switches
Rollout Switch
Checking Cooling Control Operation
Step 4 - Start-upCooling and Make Adjust- ments
Checking and Adjusting Refrigerant Charge
Indoor Airflow and Airflow Adjustments
Fig. 14 - Interface Fan Board IFB
Gas Heating Fan Speed Set-up
Continuous Fan Operation
Table 6 – Color Coding for Indoor Fan Motor Leads
FILTER SIZE
Table 7 – Filter Pressure Drop Table IN. W.C
Table 8 – 48EZ-AWet Coil Pressure Drop IN. W.C
48EZ --A
Heating
48EZ --A
1234
48EZ --A
1402
48EZ --A
1445
48EZ --A
48EZ A
Fig. 15 - 208/230-1-60Wiring Diagram, Unit 48EZ-A
Fig. 16 - 208/230-3-60Wiring Diagram, Unit 48EZ-A
48EZ --A
A09209
Fig. 17 - Cooling Charging Table-Subcooling
48EZ --A
A08019
Indoor Blower and Motor
MAINTENANCE
Cleaning the Blower Motor and Wheel
Air Filter
Fig. 19 - Unit Access Panels
Limit Switch
Induced Draft combustion air Blower Assembly
Fig. 18 - Blower Housing and Flue Collector Box
Fig. 20 - Removal of Motor and Blower Wheel
Electrical Controls and Wiring
Outdoor Fan
Refrigerant Circuit
Page
EXPLOSION HAZARD
High-PressureSwitch
Fig. 25 - Refrigerant Circuit
Copeland Scroll Compressor Puron Refrigerant
Compressor Oil
UNIT OPERATION AND SAFETY HAZARD
LEGEND
Refrigerant System
Liquid Line Filter Drier
TROUBLESHOOTING
START-UPCHECKLIST
Synthetic Roof Precautionary Procedure
48EZ --A
SYMPTOM
Table 12 – Troubleshooting Guide–Heating
Table 13 – Troubleshooting Guide–LEDError Codes
48EZ --A
PRESSURES
TEMPERATURES
Remove and Store in Job Files
I. PRELIMINARY INFORMATION MODEL NO
Replaces: 48EZ---05SI
48EZ --A
Catalog No: 48EZ---06SI
Edition Date: 08/09