ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

ï Insert a 1/4"-20x1-3/4" bolt into the cover

protection bolt hole on the back end of the rail as

shown. Tighten securely with a 1/4"-20 lock nut.

Do NOT overtighten.

CAUTION

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.

ï

Remove the two bolts from the top of the motor

 

unit.

ï

Place the ìUî bracket, flat side down, on the motor

 

unit and align the bracket holes with the bolt holes.

 

Fasten with the previously removed bolts.

ï

Align the rail assembly with the top of the motor

 

unit. Slide the rail end onto the ìUî bracket, all the

 

way to the stops that protrude on the top and sides

 

of the bracket.

HARDWARE SHOWN ACTUAL SIZE

 

Lock Nut

Bolt 1/4"-20x1-3/4"

1/4"-20

"U" Bracket

Bolt

Cover

Protection

Bolt Hole

Lock Nut

Motor Unit

Sprocket

Bolts

Foam Packaging

SLIDE RAIL TO STOPS

ON TOP AND SIDES

OF BRACKET

ASSEMBLY STEP 3

Install the Idler Pulley

ïLay the belt beside the rail, as shown. Grasp the end with the hooked trolley connector and pass approximately 12" (30 cm) of belt through the window. Keep the ribbed side toward the rail, and allow it to hang until Assembly Step 5.

ïRemove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.

ïPlace the idler pulley into the window as shown.

ïInsert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is compressed.

ïRotate the pulley to be sure it spins freely.

ïInsert a 1/4"-20x1-3/4" bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.

Bolt

 

 

Rail

 

 

Pulley

 

 

 

Nut

Washer

 

 

 

 

Idler

Screwdriver

 

 

Bolt

 

 

 

 

 

Bolt

 

 

 

Trolley

 

 

 

Stop Hole

 

 

 

Grease

 

 

 

Inside Pulley

 

Lock Washer

 

Idler Pulley

 

 

 

 

3/8"

 

 

 

 

Nut 3/8"

 

 

 

Trolley

 

 

 

Connector

Idler

Lock

 

 

Pulley

Nut

HARDWARE SHOWN ACTUAL SIZE

Idler Bolt

Bolt 1/4"-20x1-3/4"

Lock Nut 1/4"-20

Nut 3/8"

Lock Washer 3/8"

9