TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tube Burner Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Natural Gas Hose Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Sideburner Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Sideburner Conversion(Outdoor Stove & Griddle) . . . . . . . 12-14

Rotisserie Burner Conversion. . . . . . . . . . . . . . . . . . . . . . . .15-16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Call Grill Service Center for Help and Parts

If you need assistance with your product or warranty parts call 1-800-241-7548 (USA) or 1-800-387-6057 (Canada) Hours of

Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Monday - Friday.

To order non-warranty replacement parts or accessories please visit us on the web at www.charbroil.com or call

1-800-241-7548 (USA) or 1-800-387-6057 (Canada) and one of our friendly and knowledgeable agents will be glad to assist you.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Installation Safety Precautions

This kit converts your grill for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. If supply pressure is different than 7 inch water column pressure, contact a certified plumber for assistance.

Not for use with LP gas.

If grill is certified for use in Canada, this conversion kit Does Not nullify that certification.

USE AND CARE

Natural Gas Connections and Service Regulators Above 1/2 psi.

Prior to 1998, all residual gas service regulators were set with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel Gas Code, a change was made allowing service regulators of 2 and 5 psi.

With this change it was also required that an in line regulator be connected between the service regulator and the appliance regulator if the 2 or 5 psi system is used. This additional regulator is not supplied with the product.

It is possible for a consumer, making the connection themselves, or a plumber, not checking, to tap into a 2 or 5 psi line. If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill. Other concerns are the quick disconnect socket and hose which are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill are properly connected and still not getting gas, delivery pressure needs to be verified. If pressure is greater than 1/2 psi, make sure that an in line regulator is present.

Once the grill has been over-pressured, the regulator may or may not have been damaged. The best practice is to replace the regulator.

WARNING

Do not attempt to repair or alter this conversion kit for any assumed defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

Incorrect connection can result in a gas leak with possibility of fire.

2 • Natural Gas Conversion Kit

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Char-Broil 4984619 manual Table of Contents