Troubleshooting

Problem

 

Possible Causes

 

Likely Solutions

Tool will not start.

1.

Cord not connected.

1.

Check that cord is plugged in.

 

2.

No power at outlet.

2.

Check power at outlet. If outlet is unpowered,

 

 

 

 

turn off tool and check circuit breaker. If breaker

 

 

 

 

is tripped, make sure circuit is right capacity

 

 

 

 

for tool and circuit has no other loads.

 

3.

Tool’s thermal reset breaker

3.

Turn off tool and allow to cool.

 

 

tripped (if equipped).

 

Press reset button on tool.

 

4.

Internal damage or wear.

4.

Have technician service tool.

 

 

(Carbon brushes or

 

 

 

 

switch, for example.)

 

 

Tool operates slowly.

Extension cord too long or

Eliminate use of extension cord. If an extension cord

 

wire size too small.

is needed, use one with the proper diameter for its

 

 

 

length and load. See Table A on page 2.

Performance

1.

Cut-off Wheel worn.

1.

Replace Cut-off Wheels as needed.

decreases over time.

2.

Carbon brushes worn

2.

Have qualified technician replace brushes.

 

 

or damaged.

 

 

Excessive noise

Internal damage or wear. (Carbon

Have technician service tool.

or rattling.

brushes or bearings, for example.)

 

 

Overheating.

1.

Forcing machine to work too fast.

1.

Allow machine to work at its own rate.

 

2.

Blocked motor housing vents.

2.

Wear ANSI-approved safety goggles and

 

 

 

 

NIOSH‑approved dust mask/respirator while

 

 

 

 

blowing dust out of motor using compressed air.

 

3.

Motor being strained by long or

3.

Eliminate use of extension cord. If an extension cord

 

 

small diameter extension cord.

 

is needed, use one with the proper diameter for

 

 

 

 

its length and load. See Table A on page 2.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

SKU 68104

For technical questions, please call 1-800-444-3353.

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Chicago Electric 68104 manual Troubleshooting, Problem Possible Causes Likely Solutions