ELECTRICAL AND OPERATIONAL CHECKS
A.Having circuit breaker and power switch in “off” position, make sure proper voltage supplied matches voltage of control panel and elements.
B.Adjust controlling thermostat in terminal housing to a 50°F read- ing. Increase setting until thermostat switch just “clicks”. This setting is to be used for initial heater checkout.
C.Turn circuit breaker to “on” and note green power light coming on. Turn on power switch and note first amber light will come on, and then subsequent amber light(s) as explained in Section.
D.Observe control panel as heater goes through several heating cycles. A cycle is determined when all amber lights are off. Cycle interval can vary widely depending on amount of oil in tank. However, the thermostat has been set to keep the cycle time to a minimum.
E.Turn off circuit breaker and power switch, then
F.If low temperature alarm feature is provided, set this control 10° to 15°F below the control thermostat setting.
G.Installation of terminal housing lid and gasket (with proper gasket sealant) completes the
H.If any difficulties are encountered during the installation and
INSTALLATION OF REMOTE CONTROL CENTER
CAUTION: Hazard of electric shock. Any installation involving | Specifications – OCC and WCC Control Center (All Phases) | |||||||||||
electric must be grounded to earth to eliminate shock hazard. |
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1. | A safe maximum temperature limit on control cabinet compo- |
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| Catalog Number | Dimensions |
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| nents is 125°F. Choose a mounting location not in direct sunlight |
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| Max. | No. | OCC | WCC |
| Inches |
| Approx. | |
| or exposed to any other source of excessive heat. If the panel must | Max. | Volts | Amps Per | of | Dust and Oil | Weatherproof | H | W |
| D | Net Wt. |
| be mounted in direct sun, a sun shield must be employed. | kW | Circuit | Circuits | Tight Models | Models |
| Lbs. | ||||
2. Install proper control and power wiring to control center as per | 6 | 240 | 15 | 1 | 24 | 20 |
| 8 | 64 | |||
| Figure J. Power lines are to be sized for the particular heater load. | 8 | 240 | 25 | 1 | 24 | 20 |
| 8 | 65 | ||
| Double check to insure proper grounding procedures have been | 12 | 240 | 30 | 1 | 24 | 20 |
| 8 | 65 | ||
| 15 | 240 | 40 | 1 | 24 | 20 |
| 8 | 66 | |||
| followed for heaters and control panel. |
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| 18 | 240 | 45 | 1 | 30 | 24 |
| 8 | 89 | |||
3. Available inside control panel are connections A and A1 which |
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21 | 240 | 55 | 1 | 30 | 24 |
| 8 | 91 | ||||
| provide for an | 24 | 240 | 60 | 1 | 30 | 24 |
| 8 | 91 | ||
| be mounted remotely as required. These terminals are rated at | 27 | 240 | 70 | 1 | 30 | 24 |
| 8 | 96 | ||
| 50VA, 120V. | 30 | 240 | 75 | 1 | 30 | 24 |
| 8 | 96 | ||
4. | Electrical | 12 | 240 | 15 | 2 | 30 | 24 |
| 8 | 84 | ||
| A. CAUTION: Hazard of severe shock. Make sure circuit | 16 | 240 | 25 | 2 | 30 | 24 |
| 8 | 86 | ||
| breaker and panel switch are in “off” position. | 24 | 240 | 30 | 2 | 30 | 24 |
| 8 | 86 | ||
| 30 | 240 | 40 | 2 | 30 | 24 |
| 8 | 91 | |||
| B. Make knockouts in control cabinet which are desired for final |
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| 36 | 240 | 45 | 2 | 42 | 30 |
| 8 | 126 | |||
| wiring installation. | 42 | 240 | 55 | 2 | 42 | 30 |
| 8 | 128 | ||
| C. Connect leads from riser(s) to identified terminals shown on | 48 | 240 | 60 | 2 | 42 | 30 |
| 8 | 128 | ||
| Figure J. | 54 | 240 | 70 | 2 | 42 | 30 |
| 8 | 135 | ||
| 60 | 240 | 75 | 2 | 42 | 30 |
| 8 | 135 | |||
| D. TEMPORARY WIRING TO SIMULATE ACTIVATION OF |
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| 18 | 240 | 15 | 3 | 36 | 30 |
| 8 | 113 | |||
| CONTROL CIRCUIT. |
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| 30 | 240 | 25 | 3 | 36 | 30 |
| 8 | 120 | |||
| 1. Jumper terminals S to S1. |
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| 36 | 240 | 30 | 3 | 36 | 30 |
| 8 | 125 | |||
| 2. Connect overtemperature control leads to terminals 5, 6, 7 | 45 | 240 | 40 | 3 | 36 | 30 |
| 8 | 127 | ||
| or 8 as shown on Figure J. | 6 | 480 | 10 | 1 | 24 | 20 |
| 8 | 64 | ||
| 3. Connect green ground wire lead from riser(s) to grounding | 8 | 480 | 15 | 1 | 24 | 20 |
| 8 | 64 | ||
| lug in control box and from control box to a suitable | 15 | 480 | 20 | 1 | 24 | 20 |
| 8 | 64 | ||
| ground. | 18 | 480 | 25 | 1 | 24 | 20 |
| 8 | 64 | ||
| 21 | 480 | 30 | 1 | 24 | 20 |
| 8 | 64 | |||
| 4. Connect power cable of proper voltage to input of control |
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| 27 | 480 | 35 | 1 | 24 | 20 |
| 8 | 64 | |||
| box. | 30 | 480 | 40 | 1 | 24 | 20 |
| 8 | 64 | ||
| 5. Secure control box door, then place circuit breaker in “on” | 12 | 480 | 10 | 2 | 30 | 24 |
| 8 | 84 | ||
| position and energize heater with panel switch. Start with | 20 | 480 | 15 | 2 | 30 | 24 |
| 8 | 84 | ||
| 45 second time interval and increase until a definite rise in | 30 | 480 | 20 | 2 | 30 | 24 |
| 8 | 84 | ||
| temperature on each heater tube can be felt with the bare | 36 | 480 | 25 | 2 | 30 | 24 |
| 8 | 89 | ||
| 42 | 480 | 30 | 2 | 30 | 24 |
| 8 | 91 | |||
| hand. NOTE: Adjustable time delay(s) in |
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| 54 | 480 | 35 | 2 | 30 | 24 |
| 8 | 91 | |||
| have been preset at factory to provide steps for energizing | 60 | 480 | 40 | 2 | 30 | 24 |
| 8 | 96 | ||
| individual circuits. | 18 | 480 | 10 | 3 | 36 | 30 |
| 8 | 113 | ||
| 6. Observe green light (which indicates “power”) when clos- | 36 | 480 | 15 | 3 | 36 | 30 |
| 8 | 113 | ||
| ing circuit breaker, first amber light with panel switch "on" | 45 | 480 | 20 | 3 | 36 | 30 |
| 8 | 113 | ||
| and subsequent amber light(s) (if any) at approximately 15 |
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| second intervals. |
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7. Have qualified electrician, using an amprobe, check amper- age in individual heater leads to insure uniform amperage.
8. Turn circuit breaker to “off” position and remove tempo- rary jumper from terminals Sand S1
6