Contents
Main
Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
1333 East 179th St., Cleveland, Ohio, U.S.A.44110
Phone: (216) 481-4900 Fax:(216) 481-3782 Visit our web site at www.clevelandrange.com
FOR THE USER
IMPORTANT!
RETAIN THIS MANUAL FOR YOUR REFERENCE.
IMPORTANT
TABLE OF CONTENTS
Installation
Operating Instructions
Cleaning Instructions
Service Parts
Page
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.
WATER
CLEANING
INSTALLATION CHECKS
Stationary, KGL-40, KGL-60, KGL-80, KGL-100
NOTES:
WATERELECTRIC
GAS CLEARANCE
DIMENSIONS
Tilting, KGL-40-T, KGL-60-T, KGL-80-T
WATERELECTRIC
GAS CLEARANCE
DIMENSIONS
GALS./ LITERS ABCDEFGHJ KLMNOPQS I.D.
Short Series, KGL-40-SH, KGL-60-SH,
DIMENSIONS
Short Series, KGL-40-TSH
SPECIFICATIONS NOTES
FOOT LOCATION & FLOOR DRAIN DETAIL FLANGED FOOT DETAIL
NOTES:
7
OPERATING INSTRUCTIONS
ITEM # DESCRIPTION FUNCTION
8
!
OPERATING THE KETTLE
APPROXIMATE BOILING TIMES
Kettle Capacity Minutes
KGL, KGL-T
CLEANING INSTRUCTIONS
CARE AND CLEANING
SERVICE PARTS
WRAP COVERS
KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK
Page
HINGE ASSEMBLY
ELECTRICAL COMPONENT BOX
ITEM ON. PART NO. DESCRIPTION QTY.
SIGHT GLASS
ITEM ON. PART NO. DESCRIPTION QTY.
TRUNNION ASSEMBLY
ITEM PART DESCRIPTION QTY. NO. NO.
TANGENT DRAW-OFF VALVE
GAS CONTROL ASSEMBLY
Stationary Models
Tilting Models
GAS CONTROL ASSEMBLY
ITEM ON. PART NO. DESCRIPTION QTY.
GAS ORIFICES:
Page
GEARBOX ASSEMBLY
CONSOLE CONTROLS
MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
INSPECTION AND MAINTENANCE CHECKLIST
KETTLE SAFETY INSPECTION CHECKLIST
Incorrect Installations
Page
TROUBLESHOOTING GUIDES
GENERAL
LUBRICATION PROCEDURE
TRUNNION HOUSING, WORM SCREW AND TILT GEAR
KETTLE TRUNNIONS
PROBLEM: KGL Kettle Won't Heat
PROBLEM: KGL Kettle Not Hot Enough
PROBLEM: KGL Kettle Has Delayed Ignition
PROBLEM: KGL Kettle Gets Too Hot
PROBLEM: Red Add Water LED Stays On
KETTLE VENTING INSTRUCTIONS
VACUUM LEAK TEST PROCEDURE
LEAK TEST PROCEDURE:
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
RESERVOIR FILL PROCEDURES
PRESSURE RELIEF VALVE PERIODIC TESTING
CALIBRATING PROCEDURE
KETTLE JACKET FILLING & DRAINING PROCEDURES
Recommended Corrosion Inhibitors for Closed Systems
DANGER:
31
GAS KETTLE ORIFICE REPLACEMENT
Gas Orifice Console Cover
"O" Ring Spring Plug
Kettles
32
!
Kettles
WIRING DIAGRAMS
Diagram #1: Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz
Diagram #1 (continued): Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz
Page
Page
Symbol Legend
Symbol Legend
SPARE PARTS LIST
