15G MOTOR & GOVERNOR

 

RPM

Part No.

 

865663

 

 

9000

867082

 

867388

 

842970

12000

867083

 

865686

 

8656994

 

 

 

 

14000

867084

847095

864821

 

 

18000

867085

 

 

865687

 

 

 

 

 

 

 

 

 

These parts

 

867086

 

 

864821 are included

 

 

864232

865663

in governor

 

864234

 

 

subassembly

 

 

 

867388

 

 

 

 

 

 

 

865657

865693

 

812164

865655

 

 

 

 

 

 

 

 

 

 

 

 

865660

865695

864735

 

 

 

 

 

 

865697

 

865787 2 1/2"

865786 3"

865988 4"

865658

865659

2 1/2", 3"

 

 

865991

4"

 

 

844280

864236

865661

 

 

 

865653

2 1/2", 3"

 

 

 

865990

4"

 

 

 

SERVICE INSTRUCTIONS FOR 15G MOTOR & GOVERNOR

DISASSEMBLY

Clamp the cylinder 864236, lightly in a soft jawed vise and tap the rotor 865694, out of the front rotor bearing 865658. This will allow the front rotor bearing, front bearing plate, 865693, rotor collar, 865657, cylinder, and rotor blades, 864234, to be removed from the rotor. Clamp the rotor in the vise and unscrew the governor (left hand threads). The governor adjusting screw, 867086, may now be removed from the rear of the rotor.

REASSEMBLY

The motor is reassembled in the reverse order of disassembly. Wash all parts thoroughly ina solvent and visually inspect for damage or wear. Check bearings for wear which can be detected by excessive end play, or roughness of the bearings which indicates a brinelled condition. Pack both rotor bearings with a good grade of No. 2 Moly Grease. Particular

attention should be paid to the governor assembly, replacing any of its' parts that show wear or damage. It is recommended that new rotor blades be installed at each repair cycle. If not replaced, the used ones must measure a minimum of 7/32" (5.5mm) at both ends.Failure of these parts could cause damage to more expensive components. Also, be sure that the blades are no longer than the rotor.

The rotor in this tool must be set by means of the rotor collar, 865657, so that when assembled, there is .0015" clearance between the front end of the rotor and the face of the front bearing plate To properly set the rotor collar, assemble the front bearing (shield toward backhead) into the front bearing plate. Measure the depth of the inner race from the face of the bearing plate. Select, or fit by sanding, an rotor collar .0015" larger than this dimension. Governor center 865687, governor weights 865663, and governor pins No. 867388, should be checked periodically for wear and replaced if excessively worn.

PARTS LIST — 15G MOTOR & GOVERNOR

PART NO.

NAME OF PARTS

QTY.

PART NO.

NAME OF PARTS

QTY.

812164

Cylinder Pin

1

865686

Governor Spider *

1

842970

Key

1

865687

Governor Center *

1

844280

Arbor Nut

1

865693

Front Bearing Plate

1

847095

Rear Rotor Bearing

1

865694

Rotor

1

864232

Rear Bearing Plate

1

865695

Exhaust Deflector

1

864234

Rotor Blades

4

865697

Front Bearing Retainer

4

864236

Cylinder

1

865786

Wheel Guard (3")

1

864735

"O"-Ring

1

865787

Wheel Guard (2-1/2")

1

864821

Safety Lock Pin *

2

865988

Wheel Guard (4")

2

865653

Driving Flange

1

865990

Driving Flange (4")

1

865655

Exhaust Deflector Retainer Ring

1

865991

Outer Flange (4")

1

865657

Rotor Collar

1

867082

Governor Spring - See Chart

1

865658

Front Rotor Bearing

1

867083

Governor Spring - See Chart

1

865659

Outer Flange

1

867084

Governor Spring - See Chart

1

865660

Dust Seal

1

867085

Governor Spring - See Chart

1

865661

Arbor Collar Grip Ring

1

867086

Governor Adjustment Screw

1

865663

Governor Weight *

2

867388

Governor Weight Pin *

2

 

 

 

 

 

 

*These parts can be purchased as a subassembly using number: 861176

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Cooper Bussmann 15G Series service manual Service Instructions for 15G Motor & Governor