Collector - Drive Belts

REPLACING AND TENSIONING PTO DRIVE

BELT CONNECTION

It is important that the belt from PTO to collector (Part No. 22950100) is crossed over in the correct direction (fig 1) before being fitted over the collector pulley. The easiest way to do this is to place the belt on the PTO pulley and then stand behind the tractor holding the belt with two hands. Turn the right hand above the left and fit the belt on to the collector pulley.

To check that you have this right - start your tractor and engage the PTO lever and check that the brush is revolving against the forward direction of the tractor (see page 14 fig 1).

CORRECT BELT TENSION

To check tension:

1.Lower the collector to the operating position and check the tension using a spring balance.

2.Select a place on the belt midway between the PTO pulley and the collector pulley.

3.Pull and measure the deflection using a ruler (fig 2). It should be 19mm at 2Kgs (4-5lbs).

If the tension needs to be adjusted – first:

1.Relocate the Collector from the tractor.

2.Locate the adjustment holes on the Locking Arms. These holes take the nuts and bolts on which the locking arm hinges.

3.To increase tension on the belt undo each nut and bolt and relocate them one or more holes forward (towards the tractor). To slacken move the bolts back, ideally the bolts should be in the same hole on each locking arm, however fine adjustment to get the right tension may only permit you to move one bolt

– this is OK but there should not be more than one hole difference from side to side.

4.Replace the collector on the tractor and re-check the belt tension.

CHECKING, TENSIONING AND REPLACING

SIDE DRIVE BELT (fig 3)

1.First remove collector from the tractor (page 13).

2.To remove the plastic cover, remove the two nuts and bolts (A) using a 1/2" spanner and socket.

3.Using a 1/2" spanner and socket slacken the nut and bolt (B) holding the tension pulley and slide the pulley out of the way.

4.Remove the belt and fit the Countax replacement (Dayco Super II A38 Part No. 229503000).

5.Tension the belt by sliding back and securing the belt tensioner. The tension is not critical but the belt must not be too tight. The ideal is 13mm (1/2") deflection at 2Kgs (4/5lbs) pull – use a spring balance and ruler or tape to check.

6.Make sure that the rectangular cover plate fits over the adjustment slot – failure to do this will allow cuttings and grit to accumulate and damage the pulleys and belt assembly.

7.Replace the plastic cover.

fig 1

19mm deflection 2kgs push or pull

Locking

Arm

To Slacken

 

 

 

 

 

 

 

To Tighten

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fig 2

 

 

 

 

Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tension using

 

a spring balance and

cm

ruler or tape

19mm

fig 3

B

A

Side

Drive Belt

Please note:

Unless caused by our negligence, Countax

cannot accept any liabilityifor any damage to persons or property attributable to failure to

comply with the instructions in this manual. To be absolutely sure that your warranty terms are

not breached, service work should only be carried out by a Countax dealer.

Page 15