Router Table for the Craftsman

Y.Using The Profiling Top Guard

Example

A typical application using the Profiling Top Guard is in the routing of shields from MDF Board (Medium Density Fibreboard) as follows:

Design of shield

Producing a Shield

1.Construct an actual size template of the shield design from 6mm MDF, hardwood or plywood ensuring that it is accurate and free from imperfec- tions. Remember the finished product will only be as good as the template.

2.Fix the template to the back of the workpiece to be used using screws or double sided tape.

3.Rough cut the workpiece to the shape of the template using a band saw or jigsaw leaving 2-3mm oversize.

4.Remove the Back Fence assembly from the table.

5.Fit the Lead-on Pin as described in section K.

6.Fit the fine height adjuster if one is available for your router. This will allow the height of the cutter to be adjusted accurately.

7.Fit a self-guided trimmer cutter.

8.Lay the workpiece (with template fitted) face down on the table surface. Adjust the height of the cutter using the plunge and lock mechanism on the router or use the fine height adjuster (if fitted). Ensure that the bearing will contact the template and the cutting edge of the cutter will machine the full edge of the workpiece. See fig. Y.1.

9.Lock-off plunge mechanism of router to ensure that the plunge mechanism will not inadvertently move during routing.

10.Fit the Profiling Top Guard as described in Section T and adjust height to give a 6-12mm gap between the top of cutter and underside of tem- plate.

11.Switch router on and allow to reach full running speed.

a.Position the workpiece against the Lead-On Pin as shown in fig. Y.3. The Workpiece should not contact the cutter.

b.Gradually swing workpiece towards cutter until template engages the guide bearing.

c.Feed workpiece against the rotation of the cutter whilst swinging the workpiece away from the Lead-On Pin. At this point the guided bearing is acting as the guide. Progressively feed the workpiece anti-clockwise around the shape of the template ensuring that the guide bearing always stays in contact with the template.

d.When the complete edge of the workpiece has been machined, slide the workpiece away from the cutter.

If you are unfamiliar with the above procedure then the technique should be practised before switching on the router.

Special Notes

1.Always keep the workpiece moving in a precise steady movement to prevent the material from burning.

2.Never let go of the workpiece. Always keep an even pressure of the workpiece against the bearing. Do not use too much pressure.

3.If you wish to stop routing halfway through the operation. Simply slide the workpiece away from the cutter before switching off the router.

4.If the template inadvertently comes away from the bearing and so does not emulate the template, do not stop. Complete the operation and repeat the procedure for the edge concerned.

5.It is advisable to repeat the operation in order to improve the finish of the workpiece.

6.Keeps hands away from the cutter, even if the guard is fitted, in order to give a good safety margin.

Minimal finishing should be required before the next operation. If natural woods are used, consideration should be given to breakout of short grain which will effect your decision as to where to start the routing operation in order to prevent it.

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Craftsman pmn instruction manual Using The Profiling Top Guard, Producing a Shield, Special Notes
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pmn specifications

The Craftsman PMN, or Portable Multi-Tool Navigator, represents a significant evolution in handheld tools, designed to meet the diverse needs of both DIY enthusiasts and professionals alike. This compact device integrates several functionalities, making it an all-in-one solution for a variety of projects, from simple repairs to complex constructions.

One of the standout features of the Craftsman PMN is its ergonomic design. Weighing in at just a few pounds, it offers a comfortable grip, allowing users to handle it for extended periods without experiencing fatigue. The integrated rubberized handle provides extra traction, which increases safety when operating the tool in challenging environments.

Technologically, the Craftsman PMN boasts an innovative power management system. This system cleverly optimizes the energy output based on the selected mode, whether it’s drilling, sanding, or cutting. Coupled with a brushless motor, this technology enhances battery life and reduces noise, allowing for quieter operation without sacrificing performance.

The versatility of the Craftsman PMN is another key characteristic. It features an interchangeable head system that can quickly switch between various attachments. From drill bits and saw blades to sanding discs, users have the flexibility to execute numerous tasks efficiently. The quick-release mechanism simplifies changing attachments, making the transition seamless even in the midst of a project.

Moreover, the Craftsman PMN comes equipped with a built-in LED work light. This feature illuminates dark or hard-to-reach areas, making it an ideal tool for work in poorly lit spaces, such as attics, basements, or outdoors after sunset. Users can enjoy increased visibility, which contributes to precision and safety during operations.

In terms of durability, the Craftsman PMN is constructed with high-quality materials designed to withstand the rigors of professional use. Resistant to dust and moisture, this tool can perform reliably across various environmental conditions, making it a robust option for construction sites or home improvement tasks.

Ultimately, the Craftsman PMN embodies the evolution of multi-tool technology, offering an array of features that cater to the modern user's demands. Combining ergonomic design, advanced technology, versatility, effective lighting, and robust construction, it has established itself as a go-to investment for anyone looking to enhance their toolkit.
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