6)Check initial settings of oil burner air band and air shutter, head setting etc., and readjust if needed. See Table 3 for setup and combustion data pertaining to a particular boiler/ burner combination.

7)Attach plastic hose to oil pump vent fitting and provide a container to catch oil during oil pump bleeding procedure.

8)Install 0-200 PSI pressure gauge into oil pump gauge port.

9)Open all oil line shutoff valves.

10)Open flame observation port cover on burner swing door to see flame.

11)Adjust system thermostat to highest setting.

12)Set boiler controls (high limit, low limit, etc.) to suit individual requirements of the installation.

13)Turn the line service switch to “ON” position.

14)Crack open vent fitting on the oil pump and allow burner to run until a solid oil stream, free of air bubbles, flows for 15 seconds into container. As the vent fitting is closed, the burner should fire and flame should be visible through observation port immediately (or after prepurge timing has expired, if a burner is so equipped). Refer to burner instructions for more details.

15)Immediately upon firing the boiler, check the smoke level. If the smoke level is in excess of a #1, open the air adjustment to bring the smoke level below a #1.

16)Make sure that the oil pressure matches that shown in Table 3 for the burner supplied. Adjust pressure if required.

17)Check the vacuum at the inlet of the fuel pump. Make sure that the vacuum does not exceed the fuel pump manufacturer’s limit (consult the pump manufacturer’s instructions).

18)Close the flame observation cover.

19)After chimney has warmed-up to operating temperature, adjust barometric draft regulator for a draft of -0.02 inch w. c. over the fire.

20)Check the CO2 and confirm that it is between the minimum and maximum limits shown in Table 3. Adjust if necessary.

21)Verify that the smoke level still does not exceed #1 and that the draft over fire is -0.02 inch w.c.

22)Turn off the burner and remove pressure gauge. Install and tighten gauge port plug, then restart the burner.

23)Check for clean cutoff of the burner. Air in the oil line between fuel pump and nozzle will compress, while burner is running, and expand, when burner shuts off, causing oil line pressure to drop and nozzle drip after burner stops. Cycle burner on and off 5 to 10 times to purge air completely.

24)Check thermostat operation by raising or lowering its set point as required, cycling burner on and off.

25)Verify primary control operation and safety features according to procedure outlined in the instructions furnished with control.

26)Check high limit control operation. Jump thermostat terminals and allow burner to run until boiler water temperature exceeds high limit setting. The burner should shut down, and circulator continue running. Allow the temperature to drop below the control setting. The burner must restart. Boiler installation is not complete unless these checks are made and are satisfactory. Remove thermostat jumper and reconnect thermostat upon check completion.

27)After the boiler has operated for approximately 30 minutes, check the boiler and heating system for leaks. Repair any leaks found at once.

After the above checks have been completed, leave thermostat(s) at desired setting. Leave all instructions provided with the boiler with owner or in boiler room, displayed near boiler.

CAUTION

ATTEMPTS TO USE BURNERS OR BURNER CONFIGURATIONS OTHER THAN THOSE SHOWN IN TABLE 3 COULD RESULT IN RELIABILITY PROBLEMS, PROPERTY DAMAGE OR UNSAFE OPERATION.

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Crown Boiler TWZ150, TWZ200, TWZ090, TWZ125, TWZ065, TWZ175, TWZ100, TWZ120, TWZ075 installation instructions 2223

TWZ150, TWZ125, TWZ065, TWZ075, TWZ100 specifications

Crown Boiler, known for its solid and reliable heating solutions, has designed the TWZ series to provide effective heating for both residential and commercial applications. The models in this series—TWZ090, TWZ120, TWZ175, TWZ200, and TWZ100—offer varying capacities and features tailored to meet diverse heating needs.

One of the key features of the TWZ series is its efficiency. These boilers are designed with a cast-iron heat exchanger that maximizes thermal efficiency, allowing for optimal heat transfer. This not only helps in reducing energy consumption but also ensures that the home remains warm and comfortable during the colder months. With an annual fuel utilization efficiency (AFUE) rating that can reach up to 85%, users can expect lower energy bills as well.

Each model in the TWZ series is equipped with a durable and robust construction. The cast iron sections provide increased resistance to wear and tear, making the TWZ series a long-lasting solution for heating needs. This is particularly beneficial for users looking for reliability over time, as the longevity of these boilers reduces the need for frequent replacements.

In terms of technology, the TWZ series features advanced controls that enhance functionality and ease of use. These boilers are compatible with various heating control systems, allowing users to fine-tune their heating setup according to their specific requirements. The inclusion of a flame safeguard system further ensures safety during operation, reducing the risk of malfunctions and improving overall reliability.

The TWZ series is designed for easy installation and maintenance. With options for direct venting or conventional chimney venting, homeowners and installers can choose the most suitable configuration for their properties. Additionally, the maintenance access points on these boilers make routine service checks simple and efficient, ensuring that the boilers remain in optimal condition.

Another important characteristic of the Crown Boiler TWZ series is its quiet operation. Advanced engineering minimizes noise production, making these boilers ideal for residential settings where peace and comfort are valuable.

In conclusion, the Crown Boiler TWZ090, TWZ120, TWZ175, TWZ200, and TWZ100 models offer a compelling combination of efficiency, durability, advanced technology, and user-friendly features. Whether for residential or light commercial use, they represent an excellent choice for anyone seeking reliable heating solutions.