DeWalt DW621 manual Package contents, Description fig. a, Electrical safety

Models: DW621

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E N G L I S H

Follow the instructions for maintenance and changing accessories. Inspect the tool cords at regular intervals and, if damaged, have them repaired by an authorized DEWALT repair agent. Inspect the extension cords periodically and replace them if damaged. Keep all controls dry, clean and free from oil and grease.

19 Check for damaged parts

Before using the tool, carefully check it for damage to ensure that it will operate properly and perform its intended function. Check for misalignment and seizure of moving parts, breakage of parts and any other conditions that may affect its operation. Have damaged guards or other defective parts repaired or replaced as instructed.

Do not use the tool if the switch is defective. Have the switch replaced by an authorized DEWALT repair agent.

20 Have your tool repaired by an authorized DEWALT repair agent

This Power Tool is in accordance with the relevant safety regulations. To avoid danger, electric appliances must only be repaired by qualified technicians.

Additional safety rules for cutters

Always use cutters with a shank diameter corresponding to the size of the collet installed in your tool.

Always use cutters suitable for a speed of 30.000 min-1and marked accordingly.

Never use cutters with a diameter exceeding the maximum diameter indicated in the technical data.

Package contents

The package contains: 1 Router

1Parallel fence with fine adjustment and guide rods

1Collet 8 mm (GB: 1/4")

1Guide bush 24 mm

1Wrench # 17

1Dust extraction plug

1Instruction manual

1Exploded drawing

Check for damage to the tool, parts or accessories which may have occurred during transport.

Take the time to thoroughly read and understand this manual prior to operation.

Description (fig. A)

Your DEWALT high performance router DW620/DW621 has been designed for professional heavy duty routing of wood, wood products and plastics.

1Lock-on/lock-off switch

2Spindle lock

3Collet nut

4Parallel fence locking bolt

5Guide rods for parallel fence

6Dust extraction outlet in parallel fence

7Fine adjuster for parallel fence

8Parallel fence

9Locking bolt

10Router base

11Finger guard

12Revolver depth stop

13Depth stop

14Depth stop locking bolt

15Plunge limiter

16Quick adjuster for depth stop

17Fine adjuster for depth stop

18Dust extraction adaptor

19Speed control dial (DW621)

20End lock

Electrical safety

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.

Your DEWALT tool is double insulated in accordance with EN 50144; therefore no earth wire is required.

Mains plug replacement (U.K. & Ireland only)

Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorized DEWALT repair agent or a qualified electrician.

Disconnect the plug from the supply.

Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet.

Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse (1).

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DeWalt DW621 manual Package contents, Description fig. a, Electrical safety, Mains plug replacement U.K. & Ireland only

DW621 specifications

The DeWalt DW621 is a premium plunge router that showcases the brand's commitment to quality and performance for both professionals and serious woodworking enthusiasts. This router is specifically designed for precision woodworking tasks, making it an essential tool for cabinet makers, furniture creators, and hobbyist woodworkers alike.

One of the standout features of the DW621 is its powerful 2.25 horsepower motor. This robust motor is designed to handle various routing tasks, from trimming to mortising, without compromising speed or stability. With its variable speed control that ranges from 8,000 to 24,000 RPM, users can easily adjust the speed to match the specific material being worked on and the desired finish. This feature enhances the router’s versatility and ensures optimal results for different applications.

The DW621 also incorporates electronic soft-start technology, which allows the motor to gradually ramp up to full speed. This minimizes startup torque and helps prevent the router from "jumping," ensuring a smoother and more controlled operation right from the start. Additionally, the unit is equipped with a precise depth adjustment system. The depth adjustment ring is easy to read and offers micro-fine depth adjustments, enabling users to achieve the exact depth needed for intricate cuts.

Another significant characteristic of the DW621 is its dual, durable precision-machined aluminum bases. The fixed base is designed to be sturdy and provides stability during use, while the plunge base features ergonomic handles for better control and comfort. The plunge mechanism allows for smooth and accurate plunging, which is crucial for creating clean and precise cuts in various applications.

Safety features are also a priority with the DeWalt DW621. The router is designed with an integrated dust collection system that helps maintain a cleaner workspace by capturing dust and debris during operation. This feature not only improves visibility for the user but also contributes to a safer working environment.

In summary, the DeWalt DW621 is more than just a plunge router; it combines powerful performance with precision and user-friendly features. Its robust motor, variable speed control, soft-start technology, and precise depth adjustments make it a top choice for any serious woodworking project. With its blend of durability, functionality, and safety features, the DW621 remains a trusted tool in the woodworking industry, ensuring that users can achieve exceptional results every time.