MODEL 400 and 400VPWIRING

TROUBLESHOOTING

PROBLEM

PROBABLE CAUSE

SOLUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off-scale reading

Wiring is wrong.

Verify wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature element is open or shorted.

Check temperature element for open or

 

 

 

 

 

 

 

 

 

 

 

short circuits. See Figure 16.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor is not in process stream.

Be sure sensor is completely submerged in

 

 

 

 

 

 

 

 

 

 

 

process stream.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Variopol cable is not properly seated.

Loosen connector and reseat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor has failed.

Perform isolation checks. See Figure 17.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Noisy reading

Sensor is improperly installed in process

Be sure sensor is completely submerged

 

 

 

 

 

 

 

stream.

in process stream.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Variopol cable is not properly seated.

Loosen connector and reseat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reading seems wrong (lower

Bubbles trapped in sensor.

Be sure sensor is properly oriented in

or higher than expected)

 

 

 

 

pipe or flow cell. See Figure 1.

 

 

 

 

 

 

 

 

 

 

 

Apply back pressure to flow cell.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wrong temperature correction algorithm.

Check that temperature correction is

 

 

 

 

 

 

 

 

 

 

 

appropriate for the sample. See analyzer

 

 

 

 

 

 

 

 

 

 

 

manual for more information.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wrong cell constant.

Verify that the correct cell constant has

 

 

 

 

 

 

 

 

 

 

 

been entered in the analyzer and that the

 

 

 

 

 

 

 

 

 

 

 

cell constant is appropriate for the conductivity

 

 

 

 

 

 

 

 

 

 

 

of the sample. See analyzer manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sluggish response

Electrodes are fouled.

Clean electrodes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor is installed in dead area in piping.

Move sensor to a location more

 

 

 

 

 

 

 

 

 

 

 

representative of the process liquid.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 16. Checking Temperature Element

Disconnect leads and measure resistance shown. The meas- ured resistance should be close to the value in the table.

FIGURE 17. Checking Continuity and Leakage

Disconnect electrode leads and measure resistance and continuity as shown. Sensor must be dry when checking resistance between electrode leads.

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Emerson 400 VP instruction sheet Troubleshooting, Problem Probable Cause Solution