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Exmark 000 & higher manual Check Mower Blades, Check Safety Interlock System, Maintenance

Models: 000 & higher

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Check Mower Blades

Maintenance

Voltage	Percent	Maximum	Charging
Reading	Charge	Charger	Interval
		Settings
11.7–12.0	0–25%	14.4 volts/4	3 Hours
		amps
11.7 or less	0%	14.4 volts/2	6 Hours or
		amps	More

Check Mower Blades

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lift deck and secure in raised position as stated in the Clean Grass Build-Up Under Deck section.

3.Inspect blades and sharpen or replace as required.

4.Reinstall the blades (if they were removed) in the following order:

A.Install bushing through blade with bushing flange on bottom (grass) side of blade.

Figure 20

1.Install bushing in blade prior to installing bushing in spindle.

B.Install bushing/blade assembly into spindle. Make sure the splines on the bushing are engaged in the spindle before tightening the bolt.

Figure 21

1.Use wrench here for blade installation. This nut has been torqued to 140–145 ft-lb (190–197 N-m)

2.Torque to 55-60 ft-lb (75-81 N-m) Apply lubricant to threads as needed to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute.

C.Apply lubricant to threads of blade bolt to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute. Install blade bolt finger tight. Place wrench on the top spindle nut then torque the blade bolts to 55-60 ft-lb (75-81 N-m).

WARNING

Incorrect installation of the blade or components used to retain the blade can be dangerous. Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death.

Always install the original Exmark blades, blade bushings, and blade bolts as shown.

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral

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Exmark 000 & higher manual Check Mower Blades, Check Safety Interlock System, Maintenance

Contents

For Serial Nos 790,000 & Higher LAZER Z ADVANTAGE SERIES MODELSPart No. 4500-509Rev. B CALIFORNIA Proposition 65 Warning Model No Serial No IntroductionContents Safe Operating Practices SafetySafety Alert Symbol SafetySafety DANGERDANGER Safety OperationDo Not mow slopes when grass is wet Using the Rollover Protection System ROPSSlope Operation SafetyDrive slowly and carefully Maintenance and StorageSafety Do Not wear seat belt when the roll bar is downHydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result SafetySafety Safety and Instructional Decals107-2102 Safety109-3148 109-7232Deck Drive Belt Routing Safety109-8483 109-9361116-0906 SafetyPTO Switch Symbols 116-0211Model Numbers SpecificationsSpecifications Safety Interlock SystemTires & Wheels Operator ControlsSeat Hydrostatic Ground Drive SystemOverall Height DimensionsOverall Width Overall LengthSpecifications Curb WeightAccessory Weight Table Worksheet Tread Width Center to Center of Tires, WidthwiseTorque Requirements Product OverviewProduct Overview Motion Control Levers OperationControls OperationOperation Ignition SwitchHour Meter Fuel Shut-OffValveDrive Wheel Release Valves PTO Engagement SwitchLow Voltage Indicator Fuel GaugeDeck Lift Pedal Pre-StartOperating Instructions Warning Buzzer Kawasaki Liquid-CooledOnlyDANGER Open the Fuel Shut-OffValveStarting the Engine Engaging the PTODANGER Disengaging the PTOStopping the Engine Driving the MachineDriving in Reverse Adjusting the Cutting HeightOperation Driving ForwardOperation Adjusting the Anti-ScalpRollersTransporting Transporting a UnitOperation Loading a UnitRecommended Maintenance Schedules MaintenanceMaintenance Service Interval As required Periodic MaintenanceCheck Battery Charge Service Interval Before each use or dailyService Interval Before each use or daily Check Safety Interlock SystemCheck Mower Blades MaintenanceCheck for Loose Hardware Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltCheck Hydraulic Oil Level Service Interval After the first 5 hoursService Interval Every 50 hours Change Engine OilLubricate Caster Wheel Hubs Check Tire PressuresCheck Condition Of Belts Lubricate Grease FittingsLubricate Brake Handle Pivot Service Interval Every 200 hoursService Interval Every 100 hours Service Interval Every 500 hoursMaintenance Wheel Hub - Slotted Nut Torque SpecificationService Interval After the first 100 hours Every 500 hours thereafterMaintenance Check Engine Coolant Level Kawasaki Liquid-CooledOnly Change Engine Coolant Kawasaki Liquid-Cooled OnlyDielectric Grease Check Spark Arrester if equippedThread Locking Adhesives Copper-Based Anti-seizeDeck Leveling AdjustmentsMaintenance Maintenance Deck RemovalMaintenance Adjusting the Parking BrakePump Drive Belt Tension Deck Belt TensionBurnishing the Brake Procedure MaintenanceMotion Control Linkage Adjustment Electric Clutch AdjustmentMaintenance Maintenance Motion Control Damper AdjustmentMotion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentMaintenance Caster Pivot Bearings Pre-LoadAdjustmentClutch Shim Motion Control Full Forward Tracking AdjustmentRemoving the Shim MaintenanceClean Hydro Fan Cooling Guards CleaningClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsWaste Disposal Clean Debris From MachineClean Grass Build-UpUnder Deck Battery DisposalTroubleshooting TroubleshootingCorrective Action TroubleshootingProblem Possible CauseCorrective Action TroubleshootingProblem Possible CauseBLACK SchematicsSchematics Electrical Diagram - Air-CooledPINK Electrical Diagram - Liquid-CooledSchematics BLACKSchematics Electrical Logic Schematic - Air-CooledLiquid Schematics Hydraulic DiagramGeneral Warranty Conditions and Products Covered Exmark Lazer Z and Lazer Z AS Turf Equipment3 Year Limited Commercial Warranty 5 Year or 750 Hours Limited Consumer WarrantyPage Page OUT-FRONTRIDING ACCESSORIES AND OPTIONS MID-MOUNTRIDING ACCESSORIES AND OPTIONSWALK-BEHINDACCESSORIES AND OPTIONS