Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

10

Specifications

13

Model Numbers

13

Systems

13

Dimensions

14

Torque Requirements

15

Product Overview

15

Operation

16

Controls

16

Pre-Start

17

Operating Instructions

17

Transporting

19

Maintenance

21

Recommended Maintenance Schedule(s)

21

Periodic Maintenance

22

Check Engine Oil Level

22

Check Battery Charge

22

Check Safety Interlock System

23

Check for Loose Hardware

23

Service Air Cleaner

23

Change Engine Oil

23

Check Hydraulic Oil Level

24

Check Tire Pressures

24

Check Condition Of Belts

24

Lubricate Grease Fittings

24

Lubricate Rear Caster Wheel Hubs

25

Lubricate Brake Handle Pivot

26

Lubricate Brake Rod Bushings

26

Lubricate Steering Linkage Rod Ends

26

Lubricate Hopper Actuator

26

Check Spark Plugs

26

Change Hydraulic System Filter

27

Check Wheel Hub Locknuts

28

Check Wheel Lug Nuts

28

Thread Locking Adhesives

28

Dielectric Grease

28

Adjustments

28

PTO Drive Belt Tension

28

Pump Drive Belt Tension

28

PTO Belt Replacement

28

Pump Drive Belt Replacement

29

Belt Guide Adjustment

29

Adjust Safety Switch

30

Brake Adjustment

30

Adjust Speed Control Lever Tension

30

Speed Control Linkage Adjustment

31

Steering Control Lever Response

 

Adjustment

32

Tracking Adjustment

33

PTO Drive Pulley Alignment

33

Pump Drive Pulley Alignment

33

Rear Caster Pivot Bearings Pre-Load

 

Adjustment

34

Hopper Door Adjustment

34

PTO Brake Spring Adjustment

34

Cleaning

35

Clean Engine and Exhaust System

 

Area

35

Remove Engine Shrouds and Clean Cooling

 

Fins

35

Clean Debris From Machine

35

Waste Disposal

35

Troubleshooting

36

Schematics

38

4

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Exmark 4500-367 manual Contents