Exmark 4500-872 Recommended Jump Starting Procedure, Service Interval As required, Maintenance

Models: 4500-872

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Recommended Jump

Maintenance

Voltage

Percent

Maximum

Charging

Reading

Charge

Charger

Interval

 

 

Settings

 

11.7–12.0

0–25%

14.4 volts/4

3 Hours

 

 

amps

 

11.7 or less

0%

14.4 volts/2

6 Hours or

 

 

amps

More

Recommended Jump

Starting Procedure

Service Interval: As required

1.Check the weak battery for terminal corrosion (white, green, or blue “snow”), it must be cleaned off prior to jump starting. Clean and tighten connections as necessary.

Service Interval: As requiredBatteries contain acid and produce explosive gases. CAUTION

Corrosion or loose connections can cause unwanted electrical voltage spikes at anytime during the jump starting procedure.

Do Not attempt to jump start with loose or corroded battery terminals or damage to the engine may occur.

Note: The following instructions are adapted from the SAE J1494 Rev. Dec. 2001 – Battery Booster Cables – Surface Vehicle Recommended Practice (SAE – Society of Automotive Engineers).

•Shield the eyes and face from the batteries at all times.•Do Not lean over the batteries. WARNING

Batteries contain acid and produce explosive gases.

Shield the eyes and face from the batteries at all times.

Do Not lean over the batteries.

Note: Be sure the vent caps are tight and level. Place a damp cloth, if available, over any vent caps on both batteries. Be sure the vehicles do not touch and that both electrical systems are off and at the same rated system voltage. These instructions are for negative ground systems only.

3.Connect the positive (+) cable to the positive (+) terminal of the discharged battery that is wired to the starter or solenoid as shown in Figure 20.

Do Not jump start a weak battery if these conditions exist.Manual background DANGER

Jump starting a weak battery that is cracked, frozen, has low electrolyte level, or an open/shorted battery cell, can cause an explosion resulting in serious personal injury.

Do Not jump start a weak battery if these conditions exist.

2.Make sure the booster is a good and fully charged lead acid battery at 12.6 volts or greater. Use properly sized jumper cables (4 to 6 AWG) with short lengths to reduce voltage drop between systems. Make sure the cables are color coded or labeled for the correct polarity.

Manual backgroundManual background CAUTION

Connecting the jumper cables incorrectly (wrong polarity) can immediately damage the electrical system.

Be certain of battery terminal polarity and jumper cable polarity when hooking up batteries.

Figure 20

1.Positive (+) cable on discharged battery

2.Positive (+) cable on booster battery

3.Negative (–) cable on the booster battery

4.Negative (–) cable on the engine block

5.Booster battery

6.Discharged battery

7.Engine block

4.Connect the other end of the positive cable to the positive terminal of the booster battery.

5.Connect the black negative (–) cable to the other terminal (negative) of the booster battery.

6.MAKE THE FINAL CONNECTION ON THE ENGINE BLOCK OF THE STALLED

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Exmark 4500-872 Recommended Jump Starting Procedure, Service Interval As required, Do Not lean over the batteries, Danger