Maintenance
7.Insertonebearing,onenewsealintothewheel.
Note:Seals(ExmarkP/N103-0063)mustbe
replaced.
8.Iftheaxleassemblyhashadbothspacernuts
removed(orbrokenloose),applyathreadlocking
adhesivetoonespacernutandthreadontothe
axlewiththewrenchatsfacingoutward.Do
Notthreadspacernutallofthewayontotheend
oftheaxle.Leaveapproximately1/8inch(3mm)
fromtheoutersurfaceofthespacernuttothe
endoftheaxleinsidethenut.
9.Inserttheassemblednutandaxleintothewheel
onthesideofthewheelwiththenewsealand
bearing.
10.Withtheopenendofthewheelfacingup,ll
theareainsidethewheelaroundtheaxlefullof
NGLIgrade#1multi-purposegrease.
11.Insertthesecondbearingandnewsealintothe
wheel.
12.Applyathreadlockingadhesivetothe2ndspacer
nutandthreadontotheaxlewiththewrenchats
facingoutward.
13.Torquethenutto75-80in-lb(8-9N-m),loosen,
thenre-torqueto20-25in-lb(2-3N-m).Make
sureaxledoesnotextendbeyondeithernut.
14.Reinstallthesealguardsoverthewheelhuband
insertwheelintocasterfork.Reinstallcasterbolt
andtightennutfully.
Important:Topreventsealandbearingdamage,
checkthebearingadjustmentoften.Spinthe
castertire.Thetireshouldnotspinfreely
(morethan1or2revolutions)orhaveanyside
play.Ifthewheelspinsfreely,adjusttorqueon
spacernutuntilthereisaslightamountofdrag.
Reapplythreadlockingadhesive.

LubricateBrakeHandlePivot

ServiceInterval:Every200hours
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Lubricatebrakehandlepivotwithaspraytype
lubricantorlightoil.

LubricateDeckLiftPivot

ServiceInterval:Every100hours
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Lubricatedeckliftpivotwithaspraytype
lubricantorlightoil.

CheckSparkPlugs

ServiceInterval:Every200hours
Removesparkplugs,checkconditionandresetgaps,
orreplacewithnewplugs.SeeEngineOwner’s
Manual.

ChangeFuelFilter

ServiceInterval:Asrequired
Afuellterisinstalledbetweenthefueltankandthe
engine.Replacewhennecessary.
ReplacementFilters
KawasakiKawasaki
P/N49019-7005
Note:Itisimportanttoreinstallthefuellinehoses
andsecurewithplastictiesthesameastheywere
originallyinstalledatthefactorytokeepthefuelline
awayfromcomponentsthatcouldcausefuelline
damage.

ChangeHydraulicSystem

FilterandFluid

ServiceInterval:Every500hours
Note:OnlyuseExmarkHydroFilter–PartNo.
116-0164forsummerorwinter.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
35