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Exmark manual For Turf Tracer Serial Nos. 440,000 & Higher and FMD524 & FMD604

Models: FMD604

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For Turf Tracer

For Turf Tracer

Serial Nos. 440,000 & Higher

and

FMD524 & FMD604

Serial Nos. 440,000 & Higher

Part No. 103-4869

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Exmark manual For Turf Tracer Serial Nos. 440,000 & Higher and FMD524 & FMD604

Contents

Serial Nos. 440,000 & Higher For Turf Tracer Serial Nos. 440,000 & Higher and FMD524 & FMD604The enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems, maintenance and warranty EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL 1. SAFETY TABLE OF CONTENTS2. SPECIFICATIONS ASSEMBLY INSTRUCTIONS1.1 SAFETY ALERT SYMBOL 1. SAFETYATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION DANGER 1.5 MAINTENANCE AND STORAGE 1.6 RIDING ATTACHMENTS 1.7 SAFETY SIGNSDecals for Pistol Grip Handle units only Decals for ECS Handle units onlyDecals for all units LOCATION ConsoleLOCATION Front of Mower LOCATION Top Rear of Battery CoverDeck Top Surface LOCATION LH & RH Front Top2.1 MODEL NUMBER 2. SPECIFICATIONS2.2 ENGINE 2.3 FUEL SYSTEM2.7 WHEEL DRIVE SYSTEM 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead-acid battery 3.1 UNCRATE UNIT3.4 DRIVE WHEELS 3.5 MOWER DECK INSTALLATIONSTATIONARY IDLER INSTALLATION 3.8 SERVICE HYDRAULIC OIL3.6 POSITION DISCHARGE CHUTE SUPPORT PIN LOCATION4. OPERATION INSTRUCTIONS 3.12 PERFORM NECESSARY ADJUSTMENTS3.9 GREASE UNIT 3.10 FAMILIARIZE YOURSELF WITH THE CONTROLSDRIVE LEVER, NEUTRAL LOCK LATCH OPERATION STANDARD PISTOL GRIP HANDLESECS HANDLES FIGURE4.3 OPERATING INSTRUCTIONS 4.2 PRE-STARTDRIVE LEVER, NEUTRAL LOCK LATCH OPERATION DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION DANGER DANGER4.4 TRANSPORTING 5. MAINTENANCE & ADJUSTMENTSService Interval Daily or more often in dry conditions 5.1 PERIODIC MAINTENANCEDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONSee Engine manual for additional information Service Interval 50 hrs more often under severe conditionsService Interval After First 250 hrs, then yearly thereafter CHARGE PUMP LOCATION Note Front caster tires have permanent tire sealant installed LUBRICATION CHARTCASTER WHEEL ASSEMBLY Service Interval Once Yearly5.1.18 Change fuel filter Service Interval As Required 5.1.16 Check spark plugs. Service Interval 160 hrs5.1.19 Wheel hub - slotted nut torque specification When tightening the slotted nut on the wheel motor tapered shaft5.2 ADJUSTMENTS ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENTTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTNEUTRAL SAFETY SWITCH ADJUSTMENT HYDRO CONTROL LINKAGE/SWIVEL ADJUSTMENT HYDRO DRIVE LINKAGE ADJUSTMENTDRIVE LEVER AND LATCH IN NEUTRAL POSITION STANDARD PISTOL GRIP HANDLESECS HANDLESTHROTTLE TENSION HYDRO PUMP SPRING TENSION SETTING6.2 BATTERY DISPOSAL 7. TROUBLE SHOOTING6. WASTE DISPOSAL 6.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM 8. HYDRAULIC SCHEMATIC 9. WIRING DIAGRAMS 10.Limited Warranty Exmark Turf Equipment Date SERVICE RECORDDescription of Work Done Service Done ByT H I S I S A 5 S L O P E FOLD ALONG APPROPRIATE LINET H I S I S A 1 0 S L O P E T H I S I S A 1 5 S L O P ELAZER Z MICRO-MULCH ACCESSORYLAZER Z CT LAZER Z HP