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Exmark FMD604 manual Service Record, Date, Description of Work Done, Service Done By

Models: FMD604

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SERVICE RECORD

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Exmark FMD604 manual Service Record, Date, Description of Work Done, Service Done By

Contents

For Turf Tracer Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherThe enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems, maintenance and warranty EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL 2. SPECIFICATIONS TABLE OF CONTENTS1. SAFETY ASSEMBLY INSTRUCTIONSATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1. SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAININGDANGER DANGER 1.4 OPERATION DANGER 1.5 MAINTENANCE AND STORAGE 1.7 SAFETY SIGNS 1.6 RIDING ATTACHMENTSDecals for all units Decals for ECS Handle units onlyDecals for Pistol Grip Handle units only LOCATION ConsoleDeck Top Surface LOCATION Top Rear of Battery CoverLOCATION Front of Mower LOCATION LH & RH Front Top2.2 ENGINE 2. SPECIFICATIONS2.1 MODEL NUMBER 2.3 FUEL SYSTEM2.8 TIRES 2.10 DIMENSIONS2.7 WHEEL DRIVE SYSTEM 2.9 MOWER DECKThe machine is shipped with a filled lead-acid battery 3. ASSEMBLY INSTRUCTIONS3.2 SERVICE BATTERY 3.1 UNCRATE UNIT3.5 MOWER DECK INSTALLATION 3.4 DRIVE WHEELS3.6 POSITION DISCHARGE CHUTE 3.8 SERVICE HYDRAULIC OILSTATIONARY IDLER INSTALLATION SUPPORT PIN LOCATION3.9 GREASE UNIT 3.12 PERFORM NECESSARY ADJUSTMENTS4. OPERATION INSTRUCTIONS 3.10 FAMILIARIZE YOURSELF WITH THE CONTROLSSTANDARD PISTOL GRIP HANDLESECS HANDLES FIGURE DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION4.2 PRE-START 4.3 OPERATING INSTRUCTIONSDRIVE LEVER, NEUTRAL LOCK LATCH OPERATION DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION DANGER DANGER5. MAINTENANCE & ADJUSTMENTS 4.4 TRANSPORTING5.1 PERIODIC MAINTENANCE Service Interval Daily or more often in dry conditionsBLADE BOLT INSTALLATION DO NOT USE WRENCH HEREService Interval 50 hrs more often under severe conditions See Engine manual for additional informationService Interval After First 250 hrs, then yearly thereafter CHARGE PUMP LOCATION LUBRICATION CHART Note Front caster tires have permanent tire sealant installedService Interval Once Yearly CASTER WHEEL ASSEMBLY5.1.19 Wheel hub - slotted nut torque specification 5.1.16 Check spark plugs. Service Interval 160 hrs5.1.18 Change fuel filter Service Interval As Required When tightening the slotted nut on the wheel motor tapered shaft5.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENTNEUTRAL SAFETY SWITCH ADJUSTMENT HYDRO DRIVE LINKAGE ADJUSTMENT HYDRO CONTROL LINKAGE/SWIVEL ADJUSTMENTSTANDARD PISTOL GRIP HANDLESECS HANDLES DRIVE LEVER AND LATCH IN NEUTRAL POSITIONHYDRO PUMP SPRING TENSION SETTING THROTTLE TENSION6. WASTE DISPOSAL 7. TROUBLE SHOOTING6.2 BATTERY DISPOSAL 6.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM 8. HYDRAULIC SCHEMATIC 9. WIRING DIAGRAMS 10.Limited Warranty Exmark Turf Equipment Description of Work Done SERVICE RECORDDate Service Done ByT H I S I S A 1 0 S L O P E FOLD ALONG APPROPRIATE LINET H I S I S A 5 S L O P E T H I S I S A 1 5 S L O P ELAZER Z CT MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP