Fairchild RC5040, RC5042 Design Considerations and Component Selection, Over-Voltage Protection

Models: RC5040 RC5042

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Over-Voltage Protection

APPLICATION NOTE

AN42

 

 

Over-Voltage Protection

The RC5040 and RC5042 constantly monitor the output voltage for protection against over voltage. If the voltage at the VFB pin exceeds 20% of the selected program voltage, an over-voltage condition is assumed, and the controller dis- ables the output drive signal to the external MOSFET(s).

Short Circuit Protection

A current sense methodology is implemented to disable the output drive signal to the MOSFET(s) when an over-current condition is detected. The voltage drop created by the output current flowing across a sense resistor is presented to an internal comparator. When the voltage developed across the sense resistor exceeds the comparator threshold voltage, the controller disables the output drive signal to the MOSFET(s).

The DC-DC converter returns to normal operation after the fault has been removed, for either an over voltage or a short circuit condition.

Oscillator

The RC5040 oscillator section is implemented using a fixed current capacitor charging configuration. An external capacitor (CEXT) is used to preset the oscillator frequency between 200KHz and 1MHz. This allows maximum flexibil- ity in setting the switching frequency and in choosing exter- nal components.

In general, a lower operating frequency increases the peak ripple current flowing through the output inductor, allowing the use of a larger inductor value. Operation at lower fre- quencies increases the amount of energy storage that the bulk output capacitors must provide during load transients that occur due to the slower loop response of the controller.

In addition, note that the efficiency losses due to switching are relatively fixed per switching cycle. Therefore, as the switching frequency increases, the contribution toward effi- ciency due to switching losses also increases.

RC5040 has an optimal operating frequency of 650KHz. This frequency allows the use of smaller inductive and capacitive components while optimizing peak efficiency under all operating conditions.

Design Considerations and Component Selection

Application Circuits

Figure 3 illustrates a typical non-synchronous application using the RC5040. Figure 4 shows a typical synchronous application using the RC5040, and Figure 5 shows a typical non-synchronous application using the RC5042.

 

L2

 

 

 

 

 

 

 

 

 

 

 

VCC

2.6H

 

 

 

 

 

 

 

 

 

 

 

C4

 

 

C3

C5

 

 

 

 

 

 

 

C1

C2

 

 

 

 

 

 

 

 

0.1F

1000F

1000F

1000F

0.1F

 

 

 

 

 

 

 

 

 

 

 

 

 

DS2

C8

C9

 

 

 

 

 

 

 

 

 

 

1N5817

 

 

 

 

 

 

 

 

 

 

0.1F

0.1F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M1

M2

 

 

 

 

 

 

11

 

 

10

C12

 

2SK1388

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

9

1F

 

 

 

 

 

 

R7

 

13

 

 

8

2SK1388

L1

RSENSE

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

7

 

 

 

 

 

 

VO

10K

 

 

 

 

 

1.3H

8mΩ

 

 

 

15

RC5040

6

C6

 

1500F

1500F

1500F

 

 

 

 

 

 

 

4.7F

 

 

 

VREF

 

16

 

 

5

 

 

 

 

17

 

 

4

 

 

 

 

 

 

 

C7

 

 

 

 

DS1

 

 

 

 

 

 

18

 

 

3

 

 

 

C13

C14

C15

 

 

 

 

 

MBR1545CT

 

0.1F

 

19

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

20

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEXT

 

 

 

 

 

 

 

 

 

 

 

39pF

 

 

 

 

 

 

 

 

VID3

R1

 

10K

 

 

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VID2

R2

 

10K

 

R6

 

 

 

 

 

 

 

 

 

 

 

10K

 

 

 

 

 

 

 

 

R3

 

10K

 

 

 

 

 

 

 

 

VID1

 

 

 

PWRGD

 

 

 

65-AP42-03

 

 

 

 

 

 

 

 

 

 

VID0

R4

 

10K

 

VCC

C11

 

 

 

 

 

 

 

 

 

 

0.22F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTEN

 

 

 

 

R5

 

 

 

 

 

 

 

 

 

 

 

10K

 

 

 

 

 

 

 

 

 

 

 

C10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.1F

 

 

 

 

 

 

 

Figure 3. Non-Synchronous DC-DC Converter Application Schematic Using RC5040

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Fairchild RC5040, RC5042 Design Considerations and Component Selection, Over-Voltage Protection, Short Circuit Protection