feet on a level surface and clamp it until the epoxy has set (Fig. 9).

When set, clean away the epoxy squeeze-out, give the chair a final sanding and finish with four coats of Minwax Wipe-on Poly. Fig. 10 shows a close-up of a finished miter joint.

Making the seat frame

Mill mortises for 6 x 40mm Dominoes in the ends of the front and back rails of the seat frame and in the inner faces of the frame's side rails. The back and front rails of the seat frame are glued between its side rails. I took the frame to a professional uphol- sterer to get it upholstered with foam on elastic webbing and covered with black leather. There should be 1/8" clearance on either side of the seat frame to accommodate the thickness of the leather.

In order to be certain that the chair was strong enough to withstand the stresses of frequent use, it was tested by placing a board across its side rails and having three people with a total weight of 576 lbs. stand on the board. The rear ends of the side rails were depressed by ½" under the load, but sprang back to their original position when the load was removed, and the joints remained intact.

amazing detail with free software

Have you ever had a hard time following drawings for projects that you’d like to build? Are there times when you would like to see hidden details? The eDrawings viewer is a universal CAD and solid model viewer that will let you open a wide range of two- and three-dimensional files. One such file, containing the Zigzag dining chair from this article, is available for you to download at woodcraftmagazine.com. The file includes the viewer as well as the model file, so there is nothing more to install on your computer.

You will be able to rotate, pan, and zoom into the 3-D image with your mouse. You will also be able to make the project explode and collapse, cut it in half with a section view, and even take measurements directly off the model!

Navigation Tips

When you need to return the model to its original state, click on the Home button.

To see the parts outlined because it makes the edges more distinct, go to the View menu and click on Show Edges When Shaded.

To rotate your view around the model, click and hold your middle mouse button (or mouse wheel) as you move the mouse.

To zoom in and out, move the mouse to the center of what you want to see, and spin the mouse wheel. If you don’t have a wheel, click on the Zoom button and click-and- drag the mouse up or down to zoom.

If you want to see details that are obscured by another part, right-click on the part and a popup menu will appear. You can make the part transparent or hide it completely.

Parts List, Move, Measure, and Explosion

Open the Feature Manager Tab by clicking the icon on the left side of your screen.

The items listed are the parts and subassemblies that make up the chair. Clicking on any of these items will highlight the part or assembly in the model view.

To see details that are obscured by a part, click on the Move icon, then drag the part with your mouse. Double-click on the moved part to return to its original position.

Extract measurements by clicking the Measure icon, and clicking on a part.

The great thing about the eDrawings viewer is that you can watch the assembly of parts explode and collapse to match the drawing in the magazine. Click on the Explode icon. Click it again to bring the chair parts back together.

The eDrawings viewer has many more features, so to learn more, check out the built- in help file. To download the free viewer separately, visit solidworks.com.

Download your free copy of the Zigzag chair and viewer in the projects section at

WoodcraftMagazine.com.

David Dundas

David was an exploration geologist in Tanzania, England, and Australia. Since retiring in 1995, he has indulged his passion for furniture making, with a particular interest in designing and building chairs.

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Festool Zigzag Chair manual Making the seat frame, Amazing detail with free software