HOLE TO BE DRILLED

 

 

STEP 1 - PREPARE THE VEHICLE

 

 

 

Make sure that the vehicle is on a solid

 

EXISTING 5/16” DIA. HOLE

 

 

 

 

 

level surface. Take necessary safety pre-

 

 

 

 

 

 

 

 

cautions such as using wheel chocks when

 

 

 

HOLE TO BE DRILLED

working under your vehicle. This vehicle

 

 

 

does not have to be jacked up to install the

 

 

 

EXISTING 5/8” DIA. HOLE

 

 

 

kit. Remove the positive battery cable.

 

 

 

 

 

 

 

JOUNCE BUMPER

STEP

2 - PREASSEMBLE THE

 

 

 

 

 

 

 

 

 

LOWER BRACKET

 

RIDE-RITE KIT

 

 

 

 

 

Select one air helper spring from your

Left side shown

 

 

kit and an upper bracket. Align the studs

(Driver’s side)

 

 

on the air spring with the holes on the

 

 

 

 

 

LEAF SPRING STACK

 

 

upper

bracket making sure the

air inlet

 

 

 

hole can be seen through the slot in the

 

 

 

 

 

FRONT

AXLE

 

upper

bracket see Figure "A".

Use the

 

 

 

3/8"-16 flange lock nuts to secure the up-

 

Figure "B"

 

 

per bracket to the air spring. Install the air

 

 

 

 

fitting as shown in Figure "A". Tighten the

 

 

 

air fitting securely to engage the orange thread sealant. Point the

 

 

 

elbow fitting in the direction of the inflation valve location. Refer to

AIR

AIR HOSE

Step 6 for inflation valve installation. Position the lower bracket as

shown in Figure "A" & "B". Fasten the lower bracket to the air helper

SPRINGS

 

 

 

 

spring using two 3/8"-16 x 3/4" hex bolts.

 

 

 

STEP 3 - PRE-FIT MARK AND DRILL HOLES

 

 

 

Position the assembly on the frame as shown in Figure "A" & "B".

 

INFLATION

The upper bracket has three holes in each flange. Only two holes in

 

VALVES

each flange will be used for mounting to the frame.

Two mounting

 

 

holes are matched with existing holes in the frame see Figure "A" &

Figure "C"

BUMPER

"B". One hole is 5/16" in diameter and will need to be drilled out using

 

a 7/16" diameter drill bit. Before drilling the holes make sure all

 

 

 

 

electrical, brake and fuel lines are cleared from the path of the drill.

 

 

Damage to lines can be avoided by inserting a piece of wood between

 

 

the frame rail and any lines in the path of the drill. The other hole is

AIR HOSE

 

5/8" diameter and will require the use of a 3/8" special washer behind

 

the frame rail. The 3/8" diameter washers should also be placed on the

 

FLAT WASHER

 

inside of the frame rail behind each upper bracket fastener. Bolt the

 

 

 

 

 

upper bracket to the existing holes in the frame as shown in Figure

 

 

"A". Using the bracket as a template drill a 7/16" hole in each of the

PUSH-TO-CONNECT

 

upper flange holes shown in Figure "A" & "B". Complete the attachment

 

of the upper bracket to the frame using the 3/8"-16 x 1-1/2" hex bolts,

INFLATION VALVE

 

 

 

 

BODY OF

 

washers and nuts.

 

VEHICLE

 

STEP 4 - LOWER BRACKET ATTACHMENT

 

 

HEX NUT

 

Figure "D"

Mount the lower bracket to the leaf spring stack by sliding the lower

VALVE CAP

 

 

bracket to the leaf spring retainer see Figure "B". Make sure the lower

 

 

bracket is placed so that the retainer and leaf spring "U"-bolt is captured

 

 

by the lower bracket as shown in Figure "B". Install 3/8"-16 x 5-1/2"

NOTE:

 

carriage bolts in the square holes of the lower bracket. The lower bracket

 

is then secured by a bracket strap which is placed under the leaf spring

Once the air helper springs are

stack and retained with 3/8"-16 flanged lock nuts.

installed, it is recommended that the

STEP 5 - INSTALLATION TO THE PASSENGER'S SIDE ASSEMBLY

vehicle not be lifted by the frame, as

Follow steps 1-4 for assembly and installation of the passenger's

over-extension may occur, resulting in

damage to the air helper springs. How-

side assembly. Reverse any orientations when assembling and in-

ever, should it become necessary to raise

stalling the right, or passenger, side of the vehicle. Please note that

the vehicle by the frame, deflate both air

when installing the kit on the passenger's side of the vehicle, the upper

helper springs completely.

bracket will locate again on the existing holes in the frame. However,

Page 3
Image 3
Firestone rr 2068 manual Figure B