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GE SS1000, SS1800, SS500 manual GE Infrastructure Water & Process Technologies, North American Sales

Models: SS500 SS1800 SS1000

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North American Sales

For more information call 952-933-2277 or 800-848-1750 in the U.S., or visit www.gewater.com.

GE Infrastructure

Water & Process Technologies

North American Sales		Euro/Africa Sales		Asia/Pacific Sales
5951 Clearwater Drive		230 rue Robert Schurman		1044/8 SOI 44/2
Minnetonka, MN		ZA des Uselles		Sukhumvit Road Parkanog
55343-8995		77350 Le Mée sur Seine		Bangkok 10110
USA		FRANCE		THAILAND
(952)	933-2277 Phone	+33	1 64 10 2000 Phone	+ 66 2 38 14213 Phone
(952)	933-0141 Fax	+33	1 64 10 3747 Fax	+ 66 2 39 18183 Fax

© 2004, General Electric Company. All rights reserved. P/N 1125857 Rev. B

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GE SS1000, SS1800, SS500 manual GE Infrastructure Water & Process Technologies, North American Sales

Contents

OSMONICS TONKAFLO PUMPS SS SERIES GE Infrastructure Water & Process TechnologiesINSTALLATION, OPERATION, AND MAINTENANCE MANUAL For SS500, SS1000, and SS1800 SeriesPage FOR SS500, SS1000 AND SS1800 SERIES INSTALLATION, OPERATION AND MAINTENANCE MANUALTABLE OF CONTENTS TONKAFLO CENTRIFUGAL PUMPSGENERAL TROUBLESHOOTING FOR ALL PUMPS LIST OF FIGURES LIST OF TABLESPage 1.0INTRODUCTION 3500 rpm Table Capacities2900 rpm MaximumMaximum Developed SS SeriesTable Maximum Developed Boost Pressure Number of CentrifugalM o d e l S S M o d e l S S 1 8 4 8 X B3.0PUMP INSTALLATION 3.1Inspection Figure Inlet Piping 3.3.3Pump Piping Connections Figure Installation of Discharge Screen PRIMED BEFORE START-UPWARNING NEVER RUN PUMP DRY 3.6Motor Wiring 3.6.1Single-PhaseMotors Figure Changing Motor Rotation “Rolling” the Leads to Balance Current Draw MOTOR DOES NOT RUN LOW FLOWMOTOR RUNS HOT OR STOPS LOW PRESSUREWARNING BE CAREFUL NOT TO DAMAGE THE SHAFT Figure Removal of Pump Liquid-Endfrom Figure Removal of Mechanical Seal Holder fromMotor Adapter 3.Remove the rotary portion spring, washer, and face assembly of the seal assembly from the pump shaft by rotating and pulling the rotary portion until it slides off the pump shaft Figure 4.6, Removal of Mechanical Seal Holder from Motor Adapter FORCE THE SHAFT INTO THE IMPELLER BORE 2.Remove the wiring to the motor 5.0TONKAFLO PUMP FIELD MAINTENANCESTEPS 1.Disconnect the motor electrical power 5.1Motor Bearing Lubrication10.Reinstall the motor wiring 7.Install the four 4 5/16-18NCbolts and tighten9.Reinstall the pump and pump piping connections 1.Disconnect the motor electrical power5.5Motor Installation X Motor Adapter Pumps STEPSPage 6.0LIQUID END - TONKAFLO SERVICE POLICY 7.1Motor Warranty 7.2In-WarrantyPump Failure STEPS7.3Out-of-WarrantyPump Failure 8.0DIMENSIONAL DRAWINGS 8.1500X Motor Adapter PumpsFigure 500X Motor Adapter Pump 8.2500 XB Motor Adapter Pumps Figure 500 XB Motor Adapter Pump8.31000X and 1800X Motor Adapter Pumps Figure 1000X and Motor Adapter Pump8.41800XB Motor Adapter Pumps Figure 1800XB Motor Adapter Pump8.51800XC Motor Adapter Pumps Figure 1800XC Motor Adapter Pump9.0CUTAWAY DRAWINGS 9.1 X Motor Adapter Pump Figure X Motor Adapter Pump9.2XB and XC Motor Adapter Pump Figure XB and XC Motor Adapter PumpDescription Part Number Part NumberDescription DescriptionSeries Description5951 Clearwater Drive 11.0ORDERING PARTSGE Infrastructure Water & Process Technologies Minnetonka, MN 55343-8995USA12.0WARRANTY TONKAFLO PUMP WARRANTY Page GE Infrastructure Water & Process Technologies North American Sales