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Generac 005818-0 4.11.2 RETURN TO SERVICE, 4.11.3 ACCESSORIES

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4.11.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1. Verify that utility power is turned off and that the AUTO/OFF/

MANUAL switch is set to OFF.

2. Check the tag on the engine for oil viscosity and classification.

Verify that the correct recommended oil is used in the engine

(see the Engine Oil Recommendations section). If necessar y,

drain and refill with the proper oil.

3. Check the state of the battery. Fill all cells of unsealed bat-

teries to the proper level with distilled water. DO NOT USE

TAP WATER IN THE BATTERY. Recharge the batter y to 100

percent state of charge, or, if defective, replace the battery.

See WSpecifications,X for type and size.

4. Clean and wipe the entire generator.

5. Make sure the 7.5A fuse is removed from the generator con-

trol panel. Reconnect the batter y. Observe battery polarity.

Damage may occur if the battery is connected incor rectly.

6. Open the fuel shutoff valve.

7. Insert the 7.5A fuse into the generator control panel. Start the

unit by moving the AUTO/OFF/MANUAL switch to MANUAL.

Allow the unit to warm up thoroughly.

8. Stop the unit by setting the AUTO/OFF/MANUAL switch to

OFF.

9. Turn on the utility power to the transfer switch.

10. Set the AUTO/OFF/MANUAL switch to AUTO.

11. The generator is now ready for ser vice.

NOTE:

If the battery was dead or disconnected, the exercise timer, cur-

rent date and time must be reset.

4.11.3 ACCESSORIES

There are performance enhancing accessories available for the

air-cooled generators.

Cold Weather KitsA are recommended in areas where tempera-

tures regularly fall below 32° F (0° C).

Scheduled Maintenance KitsA include all pieces necessar y to

perform maintenance on the generator along with oil recom-

mendations.

The Remote Monitor SystemA is a wireless, indoor mounted,

box that indicates generator run status and allows for exercise

programing as well as provide maintenance reminders.

Touch-up Paint KitsA are very important to maintain the look and

integrity of the generator enclosure. These kits include touch-up

paint and instructions if the need should arise.

For more details on accessories, please contact a Dealer.

Maintenance

Contents

Main EcoGen 6kW Generator Owner's Manual Model 005818-0 Table of Contents INTRODUCTION n READ THIS MANUAL THOROUGHLY Data Label Sample SAFETY RULES CONTENTS n n GENERAL HAZARDS EXHAUST HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS STANDARDS INDEX n 1.1 UNPACKING/INSPECTION 1.2 PROTECTION SYSTEMS 1.3 EMISSION INFORMATION 1.4 THE GENERATOR Figure 1.1 * 6kW, V-twin, GT-530 Engine (door removed) Figure 1.2 * Data Label Sample 1.5 SPECIFICATIONS 1.5.1 GENERATOR n 1.8 FUEL CONSUMPTION 1.9 LOCATION 1.9.1 GENERATOR Figure 1.3 + Generator Clearances 1.9.2 NEW INSTALLATION GUIDELINES FOR STATIONARY AIR-COOLED GENERATORS Figure 1.4 + Installation Guidelines 1.10 BATTERY REQUIREMENTS n n n 1.11 BATTERY INSTALLATION Figure 1.5 + Battery Cable Connections 1.12 THE BATTERY Post Installation Start-up and Adjustments n 1.13 BATTERY CHARGER 2.1 ACTIVATE THE GENERATOR 2.2 BEFORE INITIAL START-UP 2.3 ELECTRICAL CHECKS Post Installation Start-up and Adjustments ACTIVATION CHART n 2.4 GENERATOR TESTS UNDER LOAD 2.5 CHECKING AUTOMATIC OPERATION 3.1 CONTROL PANEL INTERFACE 3.1.1 USING THE AUTO/OFF/MANUAL SWITCH 3.2 AUTOMATIC OPERATION 3.3 SEQUENCE OF AUTOMATIC OPERATION 3.3.1 REMOTE START ON 3.3.2 CRANKING Choke Operation 3.4 SIDE COMPARTMENT 3.4.1 MAIN CIRCUIT BREAKER Figure 3.2 A Side Compartment Figure 3.3 A Open Side Compartment 3.5 PROTECTION SYSTEMS High Engine Temperature (Shutdown Alarm 7 Auto Reset) Over Crank (Shutdown Alarm) Figure 3. 4 7 Low Oil Pressure and High Temperature Switches Over Speed (Shutdown Alarm) RPM Sense Loss (Shutdown Alarm) n 4.2 CHECKING THE ENGINE OIL LEVEL n Figure 4.1 + Oil Dipstick and Fill Oil Fill Oil Dipstick Oil Drain Hose 4.4 CHANGING THE ENGINE AIR CLEANER Figure 4.3 ? Setting the Spark Plug Gap Figure 4.2 ; Engine Air Cleaner 4.5 SPARK PLUGS 4.6 BATTERY MAINTENANCE n n 4.7 ADJUSTING GT-530 VALVE CLEARANCE Figure 4.4 - Valve Clearance Adjustment 4.8 COOLING SYSTEM Figure 4.5 9 Cooling Vent Locations 4.11.2 RETURN TO SERVICE 4.11.3 ACCESSORIES 4.12 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Dealer. Troubleshooting 5.1 TROUBLESHOOTING GUIDE Problem Cause Correction Appendix 6.1 MENU SYSTEM NAVIGATION 6.1.1 CHANGING SETTINGS (EDIT MENU) Appendix + / - ENTER ESC Page Page Page Installation Diagram ECO GEN - TYPICAL OFF-GRID APPLICATION SYSTEM DIAGRAM 28 Generac Power Systems, Inc. 28 28 Page Page Notes MANUFACTURER5S WARRANTY COVERAGE: OWNER'S WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED): GENERAC POWER SYSTEMS LIMITED WARRANTY FOR "ECO GEN AIR-COOLED AUTOMATIC STANDBY GENERATORS" WARRANTY SCHEDULE GUIDELINES THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: