Manuals / Generac Power Systems / Lawn and Garden / Portable Generator

Generac Power Systems 0046263, 0043733 Exploded Views and Parts Lists, Generac Power Systems, Inc

Models: 0043735 0043734 0046262 0046263 0046264 0043733

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Section 7 — Exploded Views and Parts Lists

(Model No. 0046262, 0046263 & 0046264) Guardian Liquid-cooled 40 kW Generator Control Panel – Drawing No. 0D6978-C

36 Generac® Power Systems, Inc.

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Generac Power Systems 0046263, 0043733, 0046264, 0046262, 0043734 Exploded Views and Parts Lists, Generac Power Systems, Inc

Contents

40 kW/Single-phasew 200Amp Transfer Switch INSTALLATIONDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY 40 kW/Single-phasew‹HOW TO OBTAIN SERVICE ‹CONTENTS‹OPERATION AND MAINTENANCE INTRODUCTIONIntroduction GENERAL HAZARDS DANGEREXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1UNPACKING/INSPECTION 1.4PREPACKAGED TRANSFER SWITCHFigure 1.1 – Single-phase 1.2THE GENERATOR‹1.7.1 LOW OIL PRESSURE SWITCH 1.8SPECIFICATIONS‹1.7.3 LOW COOLANT LEVEL SWITCH 1.6MAIN CIRCUIT BREAKER‹ 1.8.3 ENGINE 1.9FUEL REQUIREMENTS AND RECOMMENDATIONS‹1.8.2 GENERATOR AND LOAD COMPATIBILITY ‹1.9.1 CONVERSION TO LP GAS VAPOR1.10 ENGINE OIL RECOMMENDATIONS 1.12 EMISSIONS CONTROL SYSTEM1.11 COOLANT ‹1.12.1 AIR FUEL RATIO CONTROLLERNFPA STANDARDS STANDBY GENERATOR INSTALLATION2.1BASIC STANDBY ELECTRIC SYSTEM OTHER PUBLISHED STANDARDS‹2.6.2 “GTS” Type Engineered Switch 2.6TRANSFER SWITCH START SIGNAL CONNECTIONS‹2.6.1 PRE-PACKAGEDTYPE SWITCH METHOD‹2.7.1 VENTED BATTERIES 2.7BATTERY INSTALLATION2.8PREPARATION BEFORE START-UP DANGER‹2.8.3 FUEL SYSTEM ‹2.8.2 TRANSFER SWITCH‹2.8.1 PRIOR TO INITIAL START-UP ‹2.8.4 GENERATOR SET LUBRICATION3.2USING THE AUTO/OFF/MANUAL SWITCH 3.1 CONTROL CONSOLE COMPONENTS3.3AUTOMATIC TRANSFER OPERATION 3.4SEQUENCE OF AUTOMATIC OPERATION3.5ENGINE HEATER ‹3.2.2 “OFF” POSITIONFigure 3.2 – Engine Block Heater 3.6WEEKLY EXERCISE CYCLE4.1CHECKING THE ENGINE OIL LEVEL OUTLET INLET4.2CHANGING THE ENGINE OIL AND FILTER 4.3CHANGING THE ENGINE AIR CLEANER‹4.2.2 OIL AND FILTER CHANGE PROCEDURE ‹4.2.1 ENGINE OIL RECOMMENDATIONSFigure 4.3 – Engine Air Cleaner 4.5BATTERY MAINTENANCE‹4.5.1 BATTERY REPLACEMENT Figure 4.4 – Setting the Spark Plug Gap4.6COOLING SYSTEM 4.10 MISCELLANEOUS MAINTENANCE‹4.10.1 CLEANING THE GENERATOR 4.7OVERLOAD PROTECTION FOR‹4.11.2 RETURN TO SERVICE 4.11 OUT OF SERVICE PROCEDURE‹4.11.1 REMOVAL FROM SERVICE 4.12 SERVICE SCHEDULE CAUSE 5.1TROUBLESHOOTING GUIDEPROBLEM CORRECTIONSection 6 — Electrical Data Mounting Dimensions - Drawing No. 0D5335Generac Power Systems, Inc. Guardian Liquid-cooled40 kW GeneratorBLUE BLACK REDS16 BLUE GCB - GOVERNOR CONTROL BOARD HZ - FREQUENCY METER4.3L - Drawing Electrical DataModel No Liquid-cooled40kW Generator 24 Generac Power Systems, IncSection 6 — Electrical Data LEGENDWIRING DIAGRAM Generac Power Systems, IncSCHEMATIC Section 6 —Section 6 — Electrical Data Wiring Diagram - Control Panel26 Generac Power Systems, Inc Model No. 0046262Electrical Data Generac Power Systems, IncSection 6 — Model NoFS EH Page Drain PART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONGuardian Liquid-cooled40 kW Generators Section 7 — Exploded Views and Parts Lists32 Generac Power Systems, Inc Compartment - Drawing No. 0D8992PART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONPANEL FACE Section 7 - Exploded Views and Parts Lists34 Generac Power Systems, Inc PART NO Section 7 - Exploded Views and Parts ListsITEM DESCRIPTIONSection 7 - Exploded Views and Parts Lists 36 Generac Power Systems, IncPART NO Section 7 - Exploded Views and Parts ListsITEM DESCRIPTIONALT LEADS & SENSING WIRE DESCRIPTION Section 7 — Exploded Views and Parts ListsPART NO Guardian Liquid-cooled40 kW GeneratorsTO ENGINE FLYWHEEL PART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 7 — Exploded Views and Parts Lists 42 Generac Power Systems, IncPART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONGuardian Liquid-cooled40 kW Generators 44 Generac Power Systems, Inc6 31 32 Engine – Drawing No. 0A4304-LPART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTION4.3L Radiator – Drawing No. 0D7992-D Section 7 — Exploded Views and Parts ListsGuardian Liquid-cooled40 kW Generators PART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONPART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONITEM Section 7 — Exploded Views and Parts Lists4.3L Air Cleaner - Drawing No. 0E0712 PART NO12 11 PART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 7 — Exploded Views and Parts Lists ATTACH TOPART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 7 — Exploded Views and Parts Lists 54 Generac Power Systems, IncPART NO Section 7 — Exploded Views and Parts ListsITEM DESCRIPTIONDESCRIPTION Section 7 — Exploded Views and Parts ListsPART NO 098290DESCRIPTION Section 7 — Exploded Views and Parts ListsITEM Guardian Liquid-cooled40 kW GeneratorsGuardian Liquid-cooled40 kW Generators 58 Generac Power Systems, IncSection 8 – Notes Guardian Liquid-cooled40 kW Generators Generac Power Systems, Inc.Section 8 – Notes 1-800-333-1322 YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTSection 9 – Warranty EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING GUARDIAN “EMERGENCY AUTOMATIC STANDBY GENERATORS” WARRANTY SCHEDULESection 9 – Warranty P.O. BOX WHITEWATER, WI