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Generac Power Systems 43735, 43734, 43733, 46263, 46264 Exploded Views and Parts Lists, Description

Models: 46262 46264 43735 46263 43733 43734

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				Section 7 — Exploded Views and Parts Lists
				Section 7 — Exploded Views and Parts Lists
				Guardian Liquid-cooled 40 kW Generators
				Engine – Drawing No. 0D6980-B
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0A9046	1	ENGINE 4.3L GM
	2	0A9118A	1	FLYWHL 4.3L GM SAE
	3	070022	1	WASHER STAR M12 EXT
	4	0A6021	6	SCREW HHC 7/16-20 X 1 G8
	6	059056A	1	STARTER 5.7L/7.4L GM
	8	0A9050	2	BOLT STARTER 4.3L
	9	022237	17	WASHER LOCK 3/8
	10	045772	1	NUT HEX M10-1.5 G8 YEL CHR
	11	049226	1	WASHER LOCK M5
	12	051716	1	NUT HEX M5-0.8 G8 YEL CHR
	13	0A4244	1	CONNECTOR COIL TO DISTRIBUTOR
	14	0A4215	1	DIP STICK 4.3L GM
	15	0A4231	1	TUBE DIP STICK 4.3L
	16	059057	10"	HOSE 3/4 ID SAE-30R2
	17	0A2440	2	GASKET THERMOSET
	18	026568	2	SCREW HHC 3/8-16 X 2-3/4 G5
	19	099729A	1	HOUSING THERM IMPREX
	20	061012	1	PLUG STD PIPE 1/8 SOCKET HEAD
	21	069939	1	HOUSING THERMOSTAT/WATER INLET
	22	035606	1	SENSOR HI COOLANT SHUTDOWN
	23	0A4930B	1	HEAT SHIELD RIGHT
	24	0A4084	1	MOUNT ENGINE
	25	029745	3	SCREW HHC 3/8-16 X 1 G5
	26	044101	2	BRACKET SUPPORT SPARK PLUG WIRE
	27	023152	2	SCREW HHC 3/8-16 X 3/4 G5
	28	022131	2	WASHER FLAT 3/8-M10 ZINC
	29	058030	2	RETAINER PLUG WIRES
	30	0A4085	1	GASKET EXHAUST MANIFOLD
	31	0A3928	1	MANIFOLD RIGHT EXHAUST
	32	0C7947	2	BOLT U 3/8-16 X 2.50
	33	057794	2	RETAINER SPARK PLUG WIRES
	34	0A4277	1	WIRES SPARK PLUG 4.3L
	35	022241	4	NUT HEX 3/8-16 STEEL
	36	057795	1	CONNECTOR C/C VENT
	37	048191	2	PIN DOWEL M10 X 24
	38	032303	6	SCREW HHC 3/8-16 X 3-1/2 G5
	39	0A3852	3	PLATE FLEX GM
	40	098239	1	CASTING ADAPTOR
	41	057522	1	SENSOR COOLANT LEVEL
	42	0D2244M	1	ASSY MAGPICKUP (3/8-24 MALE) (MODEL 004626 0NLY)
	43	075885	1	THERMOSTAT 195 DEG
	*	0D6979	1	40KW GUARDIAN WIRE HARNESS (NOT SHOWN FOR MOD. 004626-0)
	*	0A4308	1	HARNESS 4.3L STD WIRE (NOT SHOWN FOR MOD. 004373-1)

Generac® Power Systems, Inc. 43

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Generac Power Systems 43735, 43734, 43733, 46263, 46264, 46262 owner manual Exploded Views and Parts Lists, Description

Contents

40 kW/Single-phase w 200 Amp Transfer Switch INSTALLATION DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY40 kW/Single-phase w 200 Amp Transfer Switch California Emissions POWER SYSTEMS, INC‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONGuardian Liquid-cooled 40 kW Generator Table of ContentsDANGER GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS Figure 1.1 - Single-phase Generator AC Connection System 1.4 PREPACKAGED TRANSFER SWITCH1.1 UNPACKING/INSPECTION 1.2 THE GENERATOR‹ 1.7.3 LOW COOLANT LEVEL SWITCH 1.8 SPECIFICATIONS‹ 1.7.1 LOW OIL PRESSURE SWITCH 1.6 MAIN CIRCUIT BREAKER‹ 1.8.2 GENERATOR AND LOAD COMPATIBILITY 1.9 FUEL REQUIREMENTS AND RECOMMENDATIONS‹ 1.8.3 ENGINE ‹ 1.9.1 CONVERSION TO LP GAS VAPOR1.11 COOLANT 1.12 EMISSIONS CONTROL SYSTEM1.10 ENGINE OIL RECOMMENDATIONS ‹ 1.12.1 AIR FUEL RATIO CONTROLLER2.1 BASIC STANDBY ELECTRIC SYSTEM STANDBY GENERATOR INSTALLATIONNFPA STANDARDS OTHER PUBLISHED STANDARDS‹ 2.6.1 PRE-PACKAGED TYPE SWITCH 2.6 TRANSFER SWITCH START SIGNAL CONNECTIONS‹ 2.6.2 “GTS” Type Engineered Switch METHOD2.8 PREPARATION BEFORE START-UP 2.7 BATTERY INSTALLATION‹ 2.7.1 VENTED BATTERIES DO NOT SMOKE when near batteries‹ 2.8.1 PRIOR TO INITIAL START-UP ‹ 2.8.2 TRANSFER SWITCH‹ 2.8.3 FUEL SYSTEM ‹ 2.8.4 GENERATOR SET LUBRICATION3.1 CONTROL CONSOLE COMPONENTS 3.2 USING THE AUTO/OFF/MANUAL SWITCH3.5 ENGINE HEATER 3.4 SEQUENCE OF AUTOMATIC OPERATION3.3 AUTOMATIC TRANSFER OPERATION ‹ 3.2.2 “OFF” POSITION3.6 WEEKLY EXERCISE CYCLE Figure 3.3 - “Set Exercise” Switch on Control Panel4.1 CHECKING THE ENGINE OIL LEVEL Figure 3.2 - Engine Block Heater‹ 4.2.2 OIL AND FILTER CHANGE PROCEDURE 4.3 CHANGING THE ENGINE AIR CLEANER4.2 CHANGING THE ENGINE OIL AND FILTER ‹ 4.2.1 ENGINE OIL RECOMMENDATIONS‹ 4.5.1 BATTERY REPLACEMENT 4.5 BATTERY MAINTENANCEFigure 4.3 - Engine Air Cleaner Figure 4.4 - Setting the Spark Plug Gap‹ 4.10.1 CLEANING THE GENERATOR 4.10 MISCELLANEOUS MAINTENANCE4.6 COOLING SYSTEM 4.7 OVERLOAD PROTECTION FOR4.11 OUT OF SERVICE PROCEDURE ‹ 4.11.1 REMOVAL FROM SERVICE‹ 4.11.2 RETURN TO SERVICE 4.12 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by your nearest Generac/Guardian Authorized Dealer PROBLEM 5.1 TROUBLESHOOTING GUIDECAUSE CORRECTIONGenerac Power Systems, Inc Mounting Dimensions - Drawing No. 0D5335Section 6 - Electrical Data Guardian Liquid-cooled 40 kW GeneratorS16 BLUE BLACK REDBLUE GCB - GOVERNOR CONTROL BOARD HZ - FREQUENCY METERModel No Electrical Data4.3L - Drawing Liquid-cooledModel No. 0043733, 0043734 Electrical Schematic - Pre-pack 24 Generac Power Systems, IncSection 6 - Electrical Data 0043735 Guardian Liquid- Panel 4.3L - Drawing NoSCHEMATIC Generac Power Systems, IncWIRING DIAGRAM Section26 Generac Power Systems, Inc Wiring Diagram - Control PanelSection 6 - Electrical Data Model No. 0046262Generac Power Systems, Inc 0046262, 0046263 & 0046264Guardian Electrical SchematicSection Electrical DataGND 0 FS EH56 CC 0/BLACKPage 30 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Mounting Base - Drawing No. 0E2384-ADESCRIPTION Section 7 - Exploded Views and Parts Lists32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Compartment - Drawing No. 0D8992DESCRIPTION Section 7 - Exploded Views and Parts Lists49.1 FT 39-3/834 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPANEL FACE INSIDEDESCRIPTION Section 7 - Exploded Views and Parts ListsDESCRIPTION Control Panel 4.3L - Drawing No. 0D4995-F36 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION Section 7 - Exploded Views and Parts ListsDESCRIPTION Control Panel - Drawing No. 0D6978-CWIRE ALT LEADS SENSING WIRESection 7 - Exploded Views and Parts Lists 38 Generac Power Systems, IncDESCRIPTION Section 7 - Exploded Views and Parts ListsDO NOT ROTATE ENGINE DURING THIS ADJUSTMENT FlLYWHEEL ADJUSTMENTSection 7 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists 42 Generac Power Systems, IncGuardian Liquid-cooled 40 kW Generators Engine - Drawing No. 0D6980-B DESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists 44 Generac Power Systems, IncGuardian Liquid-cooled 40 kW Generators Engine - Drawing No. 0A4304-L DESCRIPTION Section 7 - Exploded Views and Parts Lists46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators 4.3L Radiator - Drawing No. 0D7992-DSection 7 - Exploded Views and Parts Lists DESCRIPTIONOPTIONAL WITH KIT 0D7948 ** OPTIONAL WITH KIT 0D7947 48 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists 50 Generac Power Systems, IncTO STEPPER MOTOR TO VALVE COVERDESCRIPTION Section 7 - Exploded Views and Parts ListsASSEMBLY Section 7 - Exploded Views and Parts Lists52 Generac Power Systems, Inc ATTACH TODESCRIPTION Section 7 - Exploded Views and Parts Lists54 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists 56 Generac Power Systems, IncDESCRIPTION TO THERMOSTAT HOUSING Section 7 - Exploded Views and Parts ListsDESCRIPTION BLOCK58 Generac Power Systems, Inc Section 8 - NotesGuardian Liquid-cooled 40 kW Generators Generac Power Systems, Inc Section 8 - NotesGuardian Liquid-cooled 40 kW Generators MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 9 - Warranty GENERAC POWER SYSTEMS STANDARD TWO YEAR LIMITED WARRANTY FOR WARRANTY SCHEDULESection 9 - Warranty GUARDIAN “EMERGENCY AUTOMATIC STANDBY GENERATORS”