Manuals / Generac Power Systems / Lawn and Garden / Portable Generator

Generac Power Systems 46262, 43734, 43733, 46263, 43735 Exploded Views and Parts Lists, Description

Models: 46262 46264 43735 46263 43733 43734

1 64

Download 64 pages 56.36 Kb

Page 53

Section 7 — Exploded Views and Parts Lists

(Model No. 0043733, 0043734 & 0043735) Guardian Liquid-cooled 40 kW Generators 4.3L Nat. Gas Fuel System – Drawing No. 0E0714

ITEM	PART NO.	QTY.	DESCRIPTION
1	065907	1	SUPPORT SOLENOID NAT GAS
2	026812	4	ELBOW 90D 3/4NPT
3	076691	1	NIPPLE PIPE 3/4 NPT X 4.5 BLK IRN
4	0C7598	1	ASSY NATURAL GAS SOLENOID
5	026490	1	NIPPLE PIPE 3/4 NPT X 2
6	026577	2	BUSHING REDUCER 1 TO 3/4
7	055944	1	REGULATOR NAT GAS LPG VAPOR
8	067018	1	SUPPORT REGULATOR
9	0C2775	1	BRACKET REGULATOR 4.3L
10	061910	4	SCREW HHTT #10-24 X 3/4 YC
11	022145	4	WASHER FLAT 5/16 ZINC
12	022129	8	WASHER LOCK M8-5/16
13	030795	4	SCREW HHC 5/16-18 X 1 G5
14	025655	1	PLUG STD PIPE 3/4 STEEL SQ HD
15	022132	2	WASHER FLAT 9/16 ZINC
16	051778	2	SCREW HHC M14-2.0 X 25 G8.8
17	028641	2	NIPPLE TOE 3/4 NPT X 2
18	057824	2	CLAMP HOSE #16 .87 - 1.50
19	057422	1	HOSE 1IN ID LP GAS (42"LG)
20	043123	2	WASHER LOCK M14
21	051779	2	NUT HEX M14-2 G8 YEL CHR
23	050279	1	DECAL FUEL INLET NG
24	026915	4	NIPPLE CLOSE 3/4 X 1.375
25	055934P	1	CLAMP VINYL 1.62 X .486 Z
26	0A5737C	1	SPACER, D.C. ALT. (29MM LONG) (NOT SHOWN)
27	0D1509	1	DECAL INLET PRESSURE
28	061258	1	GASKET AIR CLEANER
29	0A7631	1	CARB. REWORK 4.3L
30	029745	2	SCREW HHC 3/8-16 X 1 G5
31	022237	2	WASHER LOCK 3/8
32	052865	1	GASKET CARBURETOR
33	033212	2	SCREW HHC 5/16-18 X 1-1/4 G5
34	0A4120	1	ADAPTOR CARBURETOR W/INLET
35	064945	1	GASKET CARBURETOR ADAPTOR
36	0A6344	1	BARBED ELBOW 90 DEG 1/8 NPT X 3/8
37	0A4121	1	VALVE PCV
38	047290	1	HOSE 3/8 ID SINGLE BRAID (10")
39	036409	1	NUT HEX 1/4-28 STEEL
40	022097	1	WASHER LOCK M6-1/4
41	0A5763	1	ARM THROTTLE-REWORK
42	082508	1	BALL JOINT PLA .25-28

Generac® Power Systems, Inc. 51

Image 53

Generac Power Systems 46262, 43734, 43733, 46263, 43735, 46264 owner manual Exploded Views and Parts Lists, Description

Contents

40 kW/Single-phase w 200 Amp Transfer Switch INSTALLATION DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY40 kW/Single-phase w 200 Amp Transfer Switch California Emissions POWER SYSTEMS, INC‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONGuardian Liquid-cooled 40 kW Generator Table of ContentsDANGER GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Figure 1.1 - Single-phase Generator AC Connection System 1.4 PREPACKAGED TRANSFER SWITCH1.1 UNPACKING/INSPECTION 1.2 THE GENERATOR‹ 1.7.3 LOW COOLANT LEVEL SWITCH 1.8 SPECIFICATIONS‹ 1.7.1 LOW OIL PRESSURE SWITCH 1.6 MAIN CIRCUIT BREAKER‹ 1.8.2 GENERATOR AND LOAD COMPATIBILITY 1.9 FUEL REQUIREMENTS AND RECOMMENDATIONS‹ 1.8.3 ENGINE ‹ 1.9.1 CONVERSION TO LP GAS VAPOR1.11 COOLANT 1.12 EMISSIONS CONTROL SYSTEM1.10 ENGINE OIL RECOMMENDATIONS ‹ 1.12.1 AIR FUEL RATIO CONTROLLER2.1 BASIC STANDBY ELECTRIC SYSTEM STANDBY GENERATOR INSTALLATIONNFPA STANDARDS OTHER PUBLISHED STANDARDS‹ 2.6.1 PRE-PACKAGED TYPE SWITCH 2.6 TRANSFER SWITCH START SIGNAL CONNECTIONS‹ 2.6.2 “GTS” Type Engineered Switch METHOD2.8 PREPARATION BEFORE START-UP 2.7 BATTERY INSTALLATION‹ 2.7.1 VENTED BATTERIES DO NOT SMOKE when near batteries‹ 2.8.1 PRIOR TO INITIAL START-UP ‹ 2.8.2 TRANSFER SWITCH‹ 2.8.3 FUEL SYSTEM ‹ 2.8.4 GENERATOR SET LUBRICATION3.1 CONTROL CONSOLE COMPONENTS 3.2 USING THE AUTO/OFF/MANUAL SWITCH3.5 ENGINE HEATER 3.4 SEQUENCE OF AUTOMATIC OPERATION3.3 AUTOMATIC TRANSFER OPERATION ‹ 3.2.2 “OFF” POSITION3.6 WEEKLY EXERCISE CYCLE Figure 3.3 - “Set Exercise” Switch on Control Panel4.1 CHECKING THE ENGINE OIL LEVEL Figure 3.2 - Engine Block Heater‹ 4.2.2 OIL AND FILTER CHANGE PROCEDURE 4.3 CHANGING THE ENGINE AIR CLEANER4.2 CHANGING THE ENGINE OIL AND FILTER ‹ 4.2.1 ENGINE OIL RECOMMENDATIONS‹ 4.5.1 BATTERY REPLACEMENT 4.5 BATTERY MAINTENANCEFigure 4.3 - Engine Air Cleaner Figure 4.4 - Setting the Spark Plug Gap‹ 4.10.1 CLEANING THE GENERATOR 4.10 MISCELLANEOUS MAINTENANCE4.6 COOLING SYSTEM 4.7 OVERLOAD PROTECTION FOR‹ 4.11.2 RETURN TO SERVICE 4.11 OUT OF SERVICE PROCEDURE‹ 4.11.1 REMOVAL FROM SERVICE be performed by your nearest Generac/Guardian Authorized Dealer 4.12 SERVICE SCHEDULEATTENTION It is recommended that all service work PROBLEM 5.1 TROUBLESHOOTING GUIDECAUSE CORRECTIONGenerac Power Systems, Inc Mounting Dimensions - Drawing No. 0D5335Section 6 - Electrical Data Guardian Liquid-cooled 40 kW GeneratorS16 BLUE BLACK REDBLUE GCB - GOVERNOR CONTROL BOARD HZ - FREQUENCY METERModel No Electrical Data4.3L - Drawing Liquid-cooledModel No. 0043733, 0043734 Electrical Schematic - Pre-pack 24 Generac Power Systems, IncSection 6 - Electrical Data 0043735 Guardian Liquid- Panel 4.3L - Drawing NoSCHEMATIC Generac Power Systems, IncWIRING DIAGRAM Section26 Generac Power Systems, Inc Wiring Diagram - Control PanelSection 6 - Electrical Data Model No. 0046262Generac Power Systems, Inc 0046262, 0046263 & 0046264Guardian Electrical SchematicSection Electrical DataGND 0 FS EH56 CC 0/BLACKPage 30 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Mounting Base - Drawing No. 0E2384-ADESCRIPTION Section 7 - Exploded Views and Parts Lists32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Compartment - Drawing No. 0D8992DESCRIPTION Section 7 - Exploded Views and Parts Lists49.1 FT 39-3/834 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPANEL FACE INSIDEDESCRIPTION Section 7 - Exploded Views and Parts ListsDESCRIPTION Control Panel 4.3L - Drawing No. 0D4995-F36 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION Section 7 - Exploded Views and Parts ListsDESCRIPTION Control Panel - Drawing No. 0D6978-CWIRE ALT LEADS SENSING WIRESection 7 - Exploded Views and Parts Lists 38 Generac Power Systems, IncDESCRIPTION Section 7 - Exploded Views and Parts ListsDO NOT ROTATE ENGINE DURING THIS ADJUSTMENT FlLYWHEEL ADJUSTMENTSection 7 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Engine - Drawing No. 0D6980-B Section 7 - Exploded Views and Parts Lists42 Generac Power Systems, Inc DESCRIPTION Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators Engine - Drawing No. 0A4304-L Section 7 - Exploded Views and Parts Lists44 Generac Power Systems, Inc DESCRIPTION Section 7 - Exploded Views and Parts Lists46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsGuardian Liquid-cooled 40 kW Generators 4.3L Radiator - Drawing No. 0D7992-DOPTIONAL WITH KIT 0D7948 ** OPTIONAL WITH KIT 0D7947 Section 7 - Exploded Views and Parts ListsDESCRIPTION 48 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONDESCRIPTION Section 7 - Exploded Views and Parts ListsSection 7 - Exploded Views and Parts Lists 50 Generac Power Systems, IncTO STEPPER MOTOR TO VALVE COVERDESCRIPTION Section 7 - Exploded Views and Parts ListsASSEMBLY Section 7 - Exploded Views and Parts Lists52 Generac Power Systems, Inc ATTACH TODESCRIPTION Section 7 - Exploded Views and Parts Lists54 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsDESCRIPTION Section 7 - Exploded Views and Parts ListsDESCRIPTION Section 7 - Exploded Views and Parts Lists56 Generac Power Systems, Inc TO THERMOSTAT HOUSING Section 7 - Exploded Views and Parts ListsDESCRIPTION BLOCKGuardian Liquid-cooled 40 kW Generators 58 Generac Power Systems, IncSection 8 - Notes Guardian Liquid-cooled 40 kW Generators Generac Power Systems, IncSection 8 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTSection 9 - Warranty EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING GENERAC POWER SYSTEMS STANDARD TWO YEAR LIMITED WARRANTY FOR WARRANTY SCHEDULESection 9 - Warranty GUARDIAN “EMERGENCY AUTOMATIC STANDBY GENERATORS”