INSTALLATION INSTRUCTIONS

Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance.

1. Set-UpandInstallation

The pump is to be mounted horizontally onto a solid frame that is also to accommodate the drive motor. The place of installation has to be chosen so that the belt drive and pump are made easily accessible for maintenance work (oil dip stick and oil filler plug must also be easy to reach.)

1.1Pump

Important! The preferred drive form is with toothed belts. Bare V-belts are admissible if the exact required belt tension can be kept. Excessive belt tension can lead to increased heating of the drive system, and can even lead to breakage of the crank- shaft.

Important! The direction of rotation of the pump is indicated by an arrow on both bearing flanges situated of the crankcase. The indicated direction of rotation must be observed to ensure that gear parts are properly lubricated.

1.1.1HydraulicConnections

a.) InletLine

·On both sides of the pump head there is one ½” suction port and one 3/8” discharge port. Non-required portholes can be closed with the supplied plugs and bonding agent.

·Suction and discharge connections are to be fitted with elastic tubes to damp vibrations and guard the pump against pipeline tensions.

·The diameter of the suction line must be at least one size bigger than the suction inlet port.

Important! The pump is not to be connected directly to the water mains as gas bubbles present in fresh water can lead to premature wear and destruction of seals and valves.

A feed tank with a volume at least 5 times greater than the pump discharge rate per minute is to be installed.

The feed tank must be fitted with baffle plates to stop any air coming into the tank from passing on through the suction port.

·The necessary input pressure of 36.0 PSI (2.5 Bar) bar must be guaranteed using a centrifugal pump. A filter (max. particle size 50 micron) with a volume at least 3 times greater than the pump discharge rate per minute must be fitted between the centrifugal pump and high pressure pump. To check the required input pressure, we recommend the installation of a pressure gauge between the filter and high pressure pump.

Important! All fittings must be tightly fixed to avoid air entering into suction line. To avoid dirt entering into the pump head, the suction line should be thoroughly rinsed before being fixed to the suction port.

b.) Discharge Line

·Tubes, pipes and fittings of the discharge line must have a safety factor well above the maximum operating pressure.

·A suitable safety valve must be installed immediately after the initial length of flexible discharge line. There are to be no shut-off valves between the pump and safety valve.

·An air vent should be built into the discharge line as near as possible to the pump.

·The most optimal place for installing a pressure gauge is between the pump and safety valve. The second outlet on the pump casing can also be used for this purpose.

·The discharge line is to be laid either horizontally or rising steadily away from the pump.

·Return-flow lines from unloader valves and safety valves must be connected to the feed tank, never directly to the suction port.

Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used carelessly and without regard to its potential hazard, it can cause serious injury.

NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600

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Giant LP1000 operating instructions Set-UpandInstallation, Pump, 1HydraulicConnections InletLine, Discharge Line
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LP1000 specifications

The Giant LP1000 is a cutting-edge electric mountain bike that stands out in the world of cycling with its impressive features, innovative technologies, and remarkable characteristics. Designed for both professional riders and leisure enthusiasts, this bike caters to a wide range of cycling needs, offering a perfect combination of performance and comfort.

At the heart of the LP1000 is its powerful electric motor. This high-torque motor can deliver speeds of up to 28 miles per hour, making it an excellent choice for those seeking an adrenaline rush on rugged terrains. The robust 500Wh lithium-ion battery ensures that riders can enjoy significant range with a single charge, allowing for extended rides without the constant worry of running out of power. The battery is seamlessly integrated into the frame for a sleek aesthetic and is easily removable for convenient charging.

The bike features a lightweight aluminum frame that strikes a balance between durability and weight. This construction not only enhances performance during climbs but also ensures a nimble ride on descents. The geometry is tailored to provide optimal stability and control, making it suitable for various riding conditions, from trails to urban environments.

The LP1000 is equipped with an advanced suspension system that includes a front fork with adjustable compression and rebound settings. This allows riders to customize their riding experience based on personal preferences and the specific challenges of the trail. The rear suspension is designed to absorb shocks and bumps, providing a smooth ride over rough surfaces.

When it comes to braking systems, the LP1000 does not disappoint. It boasts hydraulic disc brakes, offering superior stopping power even in wet and muddy conditions. This feature enhances the bike’s safety and reliability, allowing riders to navigate technical descents with confidence.

Additionally, the bike is outfitted with cutting-edge smart technology. It includes a digital display that provides real-time updates on speed, distance traveled, battery life, and more. This information allows riders to monitor their performance and make informed decisions during their rides.

Overall, the Giant LP1000 is a versatile electric mountain bike that embodies the perfect blend of power, comfort, and technology. Whether tackling challenging trails or commuting through the city, riders can count on the LP1000 for an exhilarating and enjoyable biking experience. With its impressive features and modern innovations, it represents a significant advancement in electric bike design, appealing to a broad spectrum of cycling enthusiasts.
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