Instructions
Connector Installation
1.Remove 2 to 3 inches of the outer insulation from one end of a user supplied cable (a) as shown in FIG. 1.
NOTE: The cable should contain multicolored wires to ensure easy and accurate component installation.
.
a
FIG. 1
2.Strip each wire (b) to be crimped so approximately 0.08 - 0.012 inches (2- 3 mm) of bare wire (c) is showing as shown in FIG. 2.
b
c
FIG. 2
3.Insert one of the pins into the appropriately sized slot of the hand crimp tool.
NOTE:
•A hand crimp tool is available from Graco. Order part number 16T671.
•The pin must be placed all the way into the crimper in the correct orientation.
4.(See FIG. 2) Insert stripped end (c) of wire (b) into pin. The edge of the insulation should be about 0.05 - 0.09 inches (1.2- 2.2 mm) into the pin.
NOTE: To ensure proper fit, ensure that the bare wire and the insulator are crimped separately.
•If the insulation is too deep, the pin will not make contact with the wire.
•If the insulation is not deep enough, the pin may not fit inside the connector properly.
5.Firmly squeeze the crimp tool to crimp and secure the pin to the wire.
6.Repeat steps 3 - 5 until all wires are crimped with pins.
7.Insert pins into connector. When looking at the con- nector, be sure you are plugging in pins in the cor- rect side. Refer to FIG. 3 for correct orientation and pin locations. Use the Wiring Key provided on page 4 to identify related components.
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FIG. 3
NOTE:
•The second column of the Wiring Key Table is provided for the user to record the wire color assigned to each component.
•There are 10 available PIN locations in the con- nector. Only use the pin locations necessary for your installation. Refer to the Connector Identifi- cation Label and Wiring Key provided on page 4.
