Troubleshooting
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.
1.Relieve the pressure.
2.Check all possible problems and solutions before disassembling pump.
Problem | Cause | Solution |
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Pump fails to operate. | Restricted line or inadequate air | Clear; increase air supply. |
| supply. |
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| Insufficient air pressure; closed or | Open; clean. |
| clogged air valves, etc. |
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| Exhausted fluid supply. | Refill; purge all air from pump and |
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| fluid lines. |
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| Damaged air valving mechanism; | Service air motor (see 306982 or |
| stalling. | 307043). |
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| Dried fluid seizure of displacement | Clean, check, or replace throat |
| rod (13). | packings (5, 24); always stop pump |
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| at bottom of stroke and keep wet- |
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| cup filled with compatible solvent. |
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Pump operates but output is low on | Restricted line or inadequate air | Clear; increase air supply. |
both strokes. | supply. |
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| Insufficient air pressure; closed or | Open; clean. |
| clogged air valves, etc. |
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| Exhausted fluid supply. | Refill; purge all air from pump and |
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| fluid lines. |
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| Clogged fluid line, valves, etc. | Clear.* |
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| Packing nut (2) too tight. | Loosen (see page 9). |
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| Loose packing nut (2) or worn throat | Tighten packing nut (see page 9); |
| packings (5, 24). | replace throat packings. |
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Pump operates but output is low on | Held open or worn intake valve. | Clear; service. |
downstroke. |
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Pump operates but output is low on | Held open or worn fluid piston valve | Clear; service. |
upstroke. | or packings (20, 23). |
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Erratic or accelerated operation. | Exhausted fluid supply. | Refill; purge all air from pump and |
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| fluid lines. |
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| Held open or worn intake valve. | Clear; service. |
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| Held open or worn fluid piston valve | Clear; service. |
| or packings (20, 23). |
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*To determine if the fluid hose or gun is obstructed, follow the Pressure Relief Procedure on page 8. Discon- nect the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump (about
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