Graco Inc 239132, 239136, 239129 Troubleshooting, See Charging and Startup, See Bladder Failure

Models: 239135 2000 239136 239090 239092 308703G 239088 239093 239087 239128 239121 239122 239095 239130 239134 239131 239129 239123 239126 239091 750 239096 308703 239127 239132 239124

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Troubleshooting

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 7.

Relieve the pressure before checking or servicing the equipment.

Check all possible problems and causes before disas- sembling the pump.

PROBLEM

CAUSE

SOLUTION

 

 

 

Surge suppressor does not hold

Manual or automatic models:

 

pressure.

–Leaking threaded connections

–Check all threads for leaks.

 

–Loose flange bolts or clamp

–See Torque Table, page 11.

 

–Failed bladder or bellows

–See Bladder Failure, page 10.

 

–Blocked air line to unit

–Use 1/4-in air line.

 

 

 

 

Automatic models only:

 

 

–One-way valve at air inlet is

–Arrow should point toward surge

 

installed backwards.

suppressor.

 

–Gauge shows no pressure,

–Pressure does not register on

 

and pump is not running.

gauge until pump is started.

 

 

 

 

Manual models only:

 

 

–Faulty regulator

–Check regulator.

 

 

 

Dampening effect of surge

Surge suppressor installed incorrect

Surge suppressor should be

suppressor is not sufficient.

distance from pump

installed within 10 pipe diameters of

 

 

pump discharge.

 

 

 

 

Improper pressure charge

See Charging and Startup,

 

 

page 8. Surge suppressor

 

 

pressure should be 2 to 10 psi (0.01

 

 

to 0.07 MPa, 0.1 to 0.7 bar) lower

 

 

than system pressure.

 

 

 

 

Surge suppressor does not hold

See surge suppressor does not hold

 

pressure charge.

pressure in PROBLEM column.

 

 

 

 

Failed bladder or bellows

See Bladder Failure, page 10.

 

 

 

 

Surge suppressor too small for

Install larger surge suppressor.

 

pump

 

 

 

 

 

Automatic models only:

Remove pressure from surge

 

Plugged automatic valve

suppressor, and check automatic

 

 

valve for proper operation as

 

 

follows:

 

 

1. Leave air line attached to top

 

 

half of surge suppressor.

 

 

2. Fill top of surge suppressor

 

 

with enough water to cover

 

 

automatic valve.

 

 

There should be no bubbles.

 

 

3. Dump water out, and gently

 

 

push automatic valve.

 

 

Air should flow.

 

 

4. Replace automatic valve if

 

 

it is defective.

 

 

 

There is leaking around surge

PTFE sealing tape or paste is

Apply PTFE tape or paste to

suppressor fluid inlet.

needed on threads of fluid inlet.

threads. Do not overtighten plastic

 

 

models. Hand tightening is

 

 

recommended.

 

 

 

308703 9

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Graco Inc 239132, 239136, 239129, 750, 239124, 239130, 239122 Troubleshooting, See Charging and Startup, See Bladder Failure