Table of Contents

 

List of Models

3

Warnings

4

Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 4 Caution Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

How the Electrostatic Air Spray Gun Works . . . . 6 Gun Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Install the System . . . . . . . . . . . . . . . . . . . . . . . . 7

Warning Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ventilate the Spray Booth . . . . . . . . . . . . . . . . . . 7

Connect the Air Line . . . . . . . . . . . . . . . . . . . . . . 9

Connect the Exhaust Tube . . . . . . . . . . . . . . . . . 9

Connect the Fluid Line . . . . . . . . . . . . . . . . . . . . 9

Filter the Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Select a Fluid Nozzle and Air Cap . . . . . . . . . . 10

244919 HC Conversion Kit . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Check Electrical Grounding . . . . . . . . . . . . . . . . 13

Check Fluid Resistivity . . . . . . . . . . . . . . . . . . . 14

Check Fluid Viscosity . . . . . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Low Voltage Adjustment (Smart Guns Only) . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Flush the Spray Gun . . . . . . . . . . . . . . . . . . . . . 16

Electrical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Test Gun Resistance . . . . . . . . . . . . . . . . . . . . . 18

Test Power Supply Resistance . . . . . . . . . . . . . 19

Test Electrode Resistance . . . . . . . . . . . . . . . . . 20

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spray Pattern Troubleshooting . . . . . . . . . . . . . 21

Gun Operation Troubleshooting . . . . . . . . . . . . 22

Electrical Troubleshooting . . . . . . . . . . . . . . . . . 23

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pressure Relief Procedure . . . . . . . . . . . . . . . . 24 Prepare the Gun for Service . . . . . . . . . . . . . . . 25 Air Cap/Nozzle Replacement . . . . . . . . . . . . . . 26 Electrode Replacement . . . . . . . . . . . . . . . . . . . 27 Fluid Packing Removal . . . . . . . . . . . . . . . . . . . 28 Packing Rod Repair . . . . . . . . . . . . . . . . . . . . . . 29 Barrel Removal . . . . . . . . . . . . . . . . . . . . . . . . . 30 Barrel Installation . . . . . . . . . . . . . . . . . . . . . . . . 30 Power Supply Removal and Replacement . . . . 31 Turbine Alternator Removal and Replacement . 32 Fluid Tube Removal and Replacement (PRO Xs4

Guns Only) . . . . . . . . . . . . . . . . . . . . . . . . . 32 Fan Air Adjustment Valve Repair . . . . . . . . . . . . 33 Fluid Adjustment Valve Repair . . . . . . . . . . . . . 34 Air Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . 34 Atomizing Air Restrictor Valve Removal and

Replacement . . . . . . . . . . . . . . . . . . . . . . . . 35 ES ON/OFF Valve Repair . . . . . . . . . . . . . . . . . 35

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 44

Fluid Line Accessories . . . . . . . . . . . . . . . . . . . 44

Gun Accessories . . . . . . . . . . . . . . . . . . . . . . . . 45

Miscellaneous Accessories . . . . . . . . . . . . . . . . 45

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48

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309292S

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Graco Inc ti1248a, 309292S, ti1600a important safety instructions Table of Contents

ti1600a, 309292S, ti1248a specifications

Graco Inc, a leading manufacturer in the fluid handling sector, is renowned for its innovative solutions designed for various applications, including protective coatings, sealants, and adhesives. Among their extensive range of products, the TI1248A, 309292S, and TI1600A stand out due to their performance, reliability, and advanced technologies.

Starting with the TI1248A, this sprayer is engineered to provide high efficiency and precise application. It is designed primarily for high-volume projects, making it ideal for professionals who need a robust solution without compromising on quality. The TI1248A features a powerful motor that delivers consistent pressure, allowing users to achieve a smooth and even coating. Additionally, its adjustable pressure settings enable users to customize spray patterns to suit various surfaces and materials.

Next, the 309292S model is particularly notable for its versatility. This sprayer can easily handle a wide array of materials, from heavy coatings to lighter finishes. Its user-friendly design ensures that even those with limited experience can achieve professional results. One of its key features is the Airless Technology, which aids in minimizing overspray and improving transfer efficiency. Consequently, it conserves materials and allows for a more environmentally friendly operation. Furthermore, the 309292S has a compact design, making it easy to maneuver in tight spaces, and its lightweight construction enhances portability.

Finally, the TI1600A completes this trio with its focus on high performance in demanding applications. This model incorporates advanced pressure control technology that provides exceptional consistency during operation. It is specifically engineered for medium to heavy-duty tasks, and its durable construction ensures longevity even under rigorous use. The TI1600A is equipped with an intuitive control panel that simplifies operation, enabling quick adjustments on the fly.

In summary, Graco Inc's TI1248A, 309292S, and TI1600A are exemplary models that highlight the company's commitment to quality and technology. Each model comes with unique features tailored for specific applications, ensuring that users can find a sprayer that meets their needs effectively. With a reputation built on reliability and innovation, Graco continues to lead the industry, providing tools that enhance productivity and deliver superior results.